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2 servo gain manual tuning, 3 position loop gain – Yaskawa Sigma II Series SGMVH User Manual

Page 265

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9.3 Manual Tuning

9

Adjustments

9-5

9.3.2 Servo Gain Manual Tuning

The SERVOPACK has the following parameters for the servo gains. Setting the servo gains in the parameters
can adjust the servo responsiveness.

• Pn100: Speed loop gain (Kv)
• Pn101: Speed loop integral time constant (Ti)
• Pn102: Position loop gain (Kp)
• Pn401: Torque reference filter time constant (Tf)

For the position and speed control, the adjustment in the following procedure can increase the responsiveness.
The positioning time in position control can be reduced.

Start the manual tuning from the factory setting. Prepare measuring instruments such as memory recorder so that
the signals can be observed from the analog monitor (CN5) such as “Torque Reference” and “Motor Speed,” and
“Position Error Monitor” for the position control. (Refer to 9.5 Analog Monitor.) The servo drive supporting tool
“SigmaWin+” allows you to observe such signals. Prepare either of them.

9.3.3 Position Loop Gain

If the position loop gain (Pn102) cannot be set high in the mechanical system, an overflow alarm may occur during high
speed operation. In this case, increase the values in the following parameter to suppress detection of the overflow alarm.

Step

Explanation

1

Set correctly the moment of inertia ratio (Pn103).

2

Increase the speed loop gain (Pn100) to within the range so that the machine does not vibrate. At the
same time, decrease the speed loop integral time constant (Pn101).

3

Adjust the torque reference filter time constant (Pn401) so that no vibration occurs.

4

Repeat the steps 1 and 2. Then reduce the value for 10 to 20%.

5

For the position control, increase the position loop gain (Pn102) to within the range so that the machine
does not vibrate.

Pn102

Position Loop Gain (Kp)

Setting Range

Setting Unit

Factory Setting

Setting Validation

1 to 2,000

1/s

40

Immediately

The responsiveness of the position loop is determined by the position loop gain. The responsiveness increases and the posi-
tioning time decreases when the position loop gain is set to a higher value. In general, the position loop gain cannot be set
higher than natural vibrating frequency of the mechanical system, so the mechanical system must be made more rigid to
increase its natural vibrating frequency and allow the position loop gain to be set to a high value.

Position

INFO

Pn505

Overflow Level

Setting Range

Setting Unit

Factory Setting

Setting Validation

1 to 32,767

256 reference units

1,024

Immediately

This parameter’s new setting must satisfy the following condition.

Position

Pn505

Pn102

2.0

≥ Max. feed speed (reference units/s) ×