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HEIDENHAIN TNC 415 (259 9x0) Service Manual User Manual

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SERVICE MANUAL TNC 415B/425

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Issue: 20.08.95

Table of Contents

Page

1.

How to Use this Service Manual................................................................................ 3

2.

Minor Error Messages ................................................................................................... 4

2.1

Causes of Minor Error Messages ........................................................................................ 5

3.

Major Error Messages and their Causes .................................................................. 7

4.

Hardware Components TNC 415B/425.................................................................... 16

5.

Logic Unit LE 415B/425 ............................................................................................... 17

5.1

Designation of the Logic Unit LE 415B/F............................................................................ 17

5.2

Designation of the Logic Unit LE 425/E .............................................................................. 18

5.3

Hardware Components of the Logic Unit LE 415B/425...................................................... 19

6.

Connector Designation and Pin Layout .................................................................. 20

6.1

Connectors on the Logic Unit LE 415B/425 ....................................................................... 20

6.2

Connectors on the PLC I/O Boards..................................................................................... 28

6.3

Connectors on the Keyboard Units ..................................................................................... 39

6.4

Connectors on the Visual Display Units .............................................................................. 43

7.

Block Diagrams.............................................................................................................. 45

8.

Board Description ......................................................................................................... 47

9.

Grounding Diagram TNC 415/B ................................................................................. 48

10.

Power Supply ................................................................................................................. 51

10.1 External Power Supply Requirements ................................................................................ 51
10.2 Power Supply of the NC ..................................................................................................... 53
10.3 Checking the Power Supply Unit ........................................................................................ 55
10.4 Power Supply of the PLC.................................................................................................... 58
10.5 Buffer Battery ...................................................................................................................61.1

11.

Keyboard Unit TE 400/410.......................................................................................... 62

11.1 Overview ............................................................................................................................ 62
11.2 Checking the Keyboard Unit ............................................................................................... 64

12.

Visual Display Unit BC 110/B..................................................................................... 73

12.1 Overview ............................................................................................................................ 73
12.2 Checking the Visual Display Unit ........................................................................................ 73

13.

Encoders .......................................................................................................................... 76

13.1 Error Messages for Axes with Analogue Speed Controller ................................................ 76
13.2 Error Messages for Axes with Integral Digital Speed Controller ........................................ 78
13.3 Electrical Inspection of an Encoder..................................................................................... 80

14.

Electronic Handwheels ................................................................................................ 81

14.1 Handwheel HR 130/330...................................................................................................... 81
14.2 Handwheel HR 332............................................................................................................ 82
14.3 Error Messages .................................................................................................................. 83

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