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Hypertherm V9 Series Phoenix Rev.11 User Manual

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Phoenix 9.76.0 Installation and Setup Manual 806410

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Contents

Analog Input Diagnostics .......................................................................................................................................................... 202

Inputs ..................................................................................................................................................................................... 202

Analog Inputs ....................................................................................................................................................................... 202

Drives and Motors ...................................................................................................................................................................... 203

SERCOS Drives and Motors Test .......................................................................................................................................... 204

Using Norton Ghost Utility ........................................................................................................................................................ 204

Creating a Ghost Recovery File ...................................................................................................................................... 205

Retrieving an Image File .................................................................................................................................................... 206

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Motion Control .......................................................................................................................... 207

Closed Loop Servo Control ..................................................................................................................................................... 207

Typical Velocity and Position Loop System .................................................................................................................. 208

Encoders ....................................................................................................................................................................................... 209

Following Error .................................................................................................................................................................... 210

Position and Servo Error ................................................................................................................................................... 210

Encoder Counts and Maximum Machine Speed ................................................................................................................. 210

Determining Maximum Machine Speed ......................................................................................................................... 210

Gain ............................................................................................................................................................................................... 211

Proportional Gain ................................................................................................................................................................ 211

Integral Gain ......................................................................................................................................................................... 211

Derivative Gain .................................................................................................................................................................... 211

Feedforward ......................................................................................................................................................................... 211

Velocity Gain ........................................................................................................................................................................ 212

Tuning Procedures ..................................................................................................................................................................... 212

Tuning for Velocity Drives ................................................................................................................................................. 212

Tuning for Current Drives .................................................................................................................................................. 213

Motion Tuning Watch Windows ............................................................................................................................................. 214

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Motion Compensation ............................................................................................................. 217

Hardware and Software Requirements ................................................................................................................................. 217

Overview ....................................................................................................................................................................................... 217

Calculating Compensation Data ............................................................................................................................................. 218

Calculating Backlash Compensation ............................................................................................................................. 221

Capturing and Using Motion Data in Phoenix ...................................................................................................................... 222

Map Axes ...................................................................................................................................................................................... 225

Create the Motion Compensation Data File ......................................................................................................... 228

Load the Data File ...................................................................................................................................................................... 229

Turn on Motion Compensation ................................................................................................................................................ 229

Save the Setup File .................................................................................................................................................................... 230