Hypertherm MAXPRO200 Rev.2 Instruction Manuals and User Guides

We have 1 Instruction Manual and User Guide for MAXPRO200 Rev.2 Hypertherm

Hypertherm MAXPRO200 Rev.2 User Manual, 294 pages

Recognized languages:	English
Pages:	294
Size:	8.46 MB

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Document Outline

Contents
Safety
- Recognize safety information
- Follow safety instructions
- Electrical hazards
- Electric shock can kill
- Cutting can cause fire or explosion
  - Fire prevention
  - Explosion prevention
- Toxic fumes can cause injury or death
- Grounding safety
- Static electricity can damage circuit boards
- Compressed gas equipment safety
- Gas cylinders can explode if damaged
- A plasma arc can cause injury and burns
- Arc rays can burn eyes and skin
- Pacemaker and hearing aid operation
- Noise can damage hearing
- A plasma arc can damage frozen pipes
- Dry dust collection information
- Laser radiation
- Additional safety information
- Warning labels
- Symbols and marks
Product Stewardship
- Introduction
- National and local safety regulations
- Certification test marks
- Differences in national standards
- Safe installation and use of shape cutting equipment
- Procedures for periodic inspection and testing
- Qualification of test personnel
- Residual current devices (RCDs)
- Higher-level systems
Environmental Stewardship
- Introduction
- National and local environmental regulations
- The RoHS directive
- Proper disposal of Hypertherm products
- The WEEE directive
- The REACH regulation
- Proper handling and safe use of chemicals
- Fumes emission and air quality
Shrink-wrap License Agreement
System Tools
- Introduction
- CNC performance information
- Back up the hard drive
- Scan Hard Disk
- Antivirus
- Defragment hard disk
- Launch an External Program
- Software installed on the CNC
  - Phoenix software version number
- Phoenix setup files
Machine Setup
- Axis orientation and positive motion
- About axis assignments
- Change the axis assignments with passwords
- System axis screens
- Laser Mapping
- Setting Speeds
- S-curve acceleration
  - S-curve setup
- Torch Height Disable
- Configuring Ports
- Configuring I/O
- Speed Pot and Joystick Setup
Torch Height Control Axis Setup
- Sensor THC axis
- Sensor THC axis screen
- Sensor THC I/O points
- Watch Window setup
- Sensor Ti axis setup
- ArcGlide THC axis
SERCOS setup
- SERCOS III support
- SERCOS II support
Station Setup
- Overview
- Generic and numbered I/O
  - Generic I/O
  - Numbered I/O
- Enabling station I/O
- Station configuration screen
- Guidelines for using the Station Configuration screen
- Conflicting process
  - Example of a conflicting process
  - How a tool is associated with a station
- Troubleshooting a conflicting process error
  - The settings look correct on the screen below
  - The cause of the error
- Troubleshooting steps
Special Setups
- Status/Feature List
- Status/Message or Wizard List
- Soft Keys
Plasma Setup
- Plasma 1 and Plasma 2
- Plasma cut sequence
- Setting up inputs and outputs for plasma
- Summary: setting up the plasma routine
- I/O and diagnostics
- HPR diagnostics
- Serial communication interface
  - RS-422C connections to HPR CNC interface
- Powermax plasma supply
- MAXPRO200 plasma supply
Diagnostics
- Remote Help
- Load Additional Manuals
- EDGE Pro Machine Interface Tests
- MicroEDGE Pro Machine Interface Tests
- I/O
- Analog Input Diagnostics
  - Inputs
  - Analog Inputs
- Drives and Motors
- SERCOS Drives and Motors Test
- Using Norton Ghost Utility
  - Creating a Ghost Recovery File
  - Retrieving an Image File
Motion Control
- Closed Loop Servo Control
  - Typical Velocity and Position Loop System
- Encoders
  - Following Error
  - Position and Servo Error
- Encoder Counts and Maximum Machine Speed
  - Determining Maximum Machine Speed
- Gain
- Tuning Procedures
  - Tuning for Velocity Drives
  - Tuning for Current Drives
- Motion Tuning Watch Windows
Motion Compensation
- Hardware and Software Requirements
- Overview
- Calculating Compensation Data
  - Calculating Backlash Compensation
- Capturing and Using Motion Data in Phoenix
- Map Axes
  - Create the Motion Compensation Data File
- Load the Data File
- Turn on Motion Compensation
- Save the Setup File
Networking
- Before You Begin
- About Network Connections
- Connecting the CNC to a Network (DHCP)
- Connecting the CNC to a Network (non-DHCP)
- Connecting the CNC to a Workgroup
- Mapping a Network Drive
- Adding a Folder in Phoenix
Serial Ports
- Control RS-232C DB-9 Pinout
- RS-232C Connections to Host PC with 9-pin D-type Connector
- RS-232C Connections to Host PC with 25-pin D-type Connector
- Control RS-422 DB-9 Pinout
- RS-422 Connections to Host PC with 9-pin D-type Connector
- RS-422 Connections to Host PC with 25-pin D-type Connector
Phoenix Link
- Files Menu
- Settings Menu
- Installation
- Hardware
- Operating Phoenix Link
- Common Errors
  - Error Messages
Aligning Plates
- Notes about APA
- Sensing Sequence
- Five-Point Alignment
- Three Point Alignment
  - Program Code
  - Motion Path
Oxyfuel Application
- Oxyfuel overview
- Two-torch oxyfuel system diagram
- Low preheat fuel gas options
- Oxyfuel cut sequence
- Oxyfuel inputs
- Oxyfuel outputs
- Setting up oxyfuel
- Oxyfuel cut chart
- Controlling proportional gas regulators with analog outputs
- Setting up analog outputs
  - Setting gas pressures from the CNC
- Staged pierce for oxyfuel cutting
Waterjet Application
- Waterjet system overview
  - Enabling the waterjet process on the CNC
  - Selecting the waterjet pump model
- Serial communications
  - Assigning a serial port
- Sequence of operations
- Waterjet I/O
- Automatically setting abrasive delays
- Waterjet height control
- Low pressure piercing
- Cutting a part
  - Enabling a station
  - Setting the cut height without height control
- Cut speed calculator
- Waterjet system messages

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