AERCO XPC GATEWAY Communications User Manual

Aerco xpc gateway, Communications manual

Printed in U.S.A

REVISED 11/10/2011

GF-122

OMM-0044_0C

AERCO XPC Gateway Communications

USER MANUAL

AERCO XPC GATEWAY

Communications Manual

For Interfacing

AERCO Equipment

Building Automation Systems

Utilizing:

BACnet, N2, or LonWorks Protocol

Table of contents

Document Outline

SECTION 1 INTRODUCTION AND GENERAL DESCRIPTION
- 1.1 INTRODUCTION
- 1.2 REFERENCE DOCUMENTS
- 1.3 AERCO XPC GATEWAY PURPOSE AND USE
- 1.4 AERCO XPC GATEWAY DESCRIPTION
- 1.5 GATEWAY PORTS & JUMPERS
- 1.6 POWER INPUT, PROTOCOL SELECTION & GATEWAY ADDRESSING
- 1.7 GATEWAY STATUS INDICATORS
- 1.8 BASIC GATEWAY OPERATION
- 1.9 XPC GATEWAY REFERENCE DATA
- 1.10 QUICK SETUP GUIDE
SECTION 2 INTERFACING THE XPC WITH C-MORE CONTROLLED UNITS
- 2.1 INTRODUCTION
- 2.2 PHYSICAL NETWORK WIRING
- 2.3 C-MORE BOILERS OR HEATERS CONTROLLED BY BAS VIA THE GATEWAY
- 2.4 C-MORE CONTROLLER MODBUS COMMUNICATION INTERFACE
- 2.5 RS485 LOOP TERMINATING RESISTORS AND BIAS
  - 2.5.1 C-More Boiler Controller Terminating Resistor and Bias
  - 2.5.2 BAS Terminating Resistor and Bias
- 2.6 C-MORE CONTROLLER WIRING CONNECTIONS TO AERCO XPC GATEWAY
  - 2.6.1 C-More Wiring Connections to XPC Port 2
  - 2.6.2 C-More Wiring Connections to XPC Port 1a
- 2.7 CONFIGURING THE C-MORE CONTROLLERS
SECTION 3 INTERFACING THE XPC TO BOILER MANAGEMENT SYSTEMS
- 3.1 INTRODUCTION
- 3.2 INTERFACING THE XPC GATEWAY TO BMS, MODEL 158
- 3.3 INTERFACING THE XPC GATEWAY TO BMS II, MODEL 5R5-384
SECTION 4 AERCO XPC GATEWAY TO BCM CONTROLLED MODULEX BOILERS
- 4.1 CONNECTION AND SET-UP OF BOILER COMMUNICATIONS MODULES (BCMS)
- 4.2 BCM WIRING CONNECTIONS TO AERCO XPC GATEWAY
  - 4.2.1 BCM Wiring Connections to XPC Port 2
  - 4.2.2 BCM Wiring Connections to XPC Port 1a
- 4.3 CONFIGURING THE BCM CONTROLLER
SECTION 5 XPC GATEWAY TOECS CONTROLLED HOT WATER HEATERS
- 5.1 CONNECTION AND SET-UP OF ELECTRONIC CONTROL SYSTEM (ECS)
- 5.2 ECS WIRING CONNECTIONS TO AERCO XPC GATEWAY
  - 5.2.1 ECS Wiring Connections to XPC Port 2
  - 5.2.2 ECS Wiring Connections to XPC Port 1a
- 5.3 CONFIGURING THE ECS CONTROLLER
- 5.4 CONFIGURING THE ECS CONTROLLER FOR REMOTE SETPOINT OPERATION
SECTION 6 WHAT IS PART II OF THIS DOCUMENT ABOUT?
SECTION 7 PROTOCOL OVERVIEW
- 7.1 WHAT IS A PROTOCOL?
- 7.2 WHY ARE THERE SO MANY PROTOCOLS?
- 7.3 WHY BUILD INTHE MOST WIDELY USED PROTOCOLS?
- 7.4 WHAT DOES THE SITE INTEGRATOR NEED?
SECTION 8 BACNET
SECTION 9 BACNET OVER ARC156
- 9.1 CONFIGURING THE AERCO XPC FOR ARC156
SECTION 10 BACNET MS/TP
- 10.1 CONFIGURING THE AERCO XPC FOR BACNET MS/TP
SECTION 11 BACNET PTP
- 11.1 CONFIGURING THE AERCO XPC FOR BACNET PTP
SECTION 12 JOHNSON CONTROLS (N2)
- 12.1 CONFIGURING THE AERCO XPC FOR N2 FOR PORT 1A
SECTION 13 LONWORKS
- 13.1 CONFIGURING THE AERCO XPC FOR LONTALK VIA SLTA-10
- 13.2 CONFIGURING THE AERCO XPC FOR LONWORKS OPTION CARD
SECTION 14 TROUBLESHOOTING
- 14.1 MOST COMMON COMMUNICATION PROBLEMS
- 14.2 BACNET OVER ARC156
- 14.3 BACNET MS/TP
- 14.4 BACNET PTP
- 14.5 N2
- 14.6 LONWORKS
- 14.7 COMMISSIONING THE XPC FOR LONWORKS
- 14.8 COMMUNICATION LED'S
SECTION 15 COMPLIANCE
- 15.1 FCC COMPLIANCE
- 15.2 BACNET COMPLIANCE
SECTION 16 BACNET PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT
- 16.1 ANALOG VALUE (PAR)
- 16.2 BINARY VALUE (PAR), (CLOCK), AND (STAT)
- 16.3 ANALOG VALUE (STAT)
- 16.4 BINARY VALUE (PAR), (CLOCK), AND (STAT)
- 16.5 BINARY VALUE (MODULE ALARM)
- 16.6 CALENDAR
- 16.7 DEVICE
- 16.8 FILE
- 16.9 MULTI_STATE VALUE
- 16.10 MULTI_STATE VALUE (STAT)
- 16.11 NOTIFICATION CLASS
- 16.12 PROGRAM
- 16.13 SCHEDULE
- 16.14 TREND_LOG (NON-BACNET PROPERTY)
SECTION 17 BACNET DATA LINK LAYER OPTIONS
SECTION 18 CONFORMANCE STATEMENT FOR MODBUS IMPLEMENTATION
SECTION 19 CONFORMANCE STATEMENT FOR JOHNSON N2 IMPLEMENTATION
SECTION 20 CONFORMANCE STATEMENT FOR LONWORKS IMPLEMENTATION
SECTION 21 INTRODUCTION to Part III
SECTION 22 APPLOADER SOFTWARE UTILITY
SECTION 23 PROGRAM FILES AND FILENAMES
SECTION 24 CONTROL POINTS AND SPEED OF OPERATION
SECTION 25 MODBUS TIMERS
SECTION 26 MODBUS RESPONSE TIME
SECTION 27 MODBUS INTERPACKET Delay
SECTION 28 AERCO EQUIPMENT MONITOR & CONTROL POINT DEFINITIONS
SECTION 29 PROTOCOL MAPPING TABLES
SECTION 30 C-MORE BOILER CONTROLLER STATUS & FAULT MESSAGES
SECTION 31 ERROR CODES