FEC FUSIONE-HS-2 - Manual (Page 163)

FUSION Operations Manual Chapter 8: Maintenance and Inspection (Rev. 2)
Page 8-3
8.1.3 Controller Unit
Recommended Schedule: Quarterly
The Controller Unit requires careful use and handling. Inspect each Controller unit and en-
sure the following requirements are met:
• The environmental conditions are within specifications.
• There is no moisture, oil, or foreign matter on the unit.
• The unit is securely mounted, with appropriate clearance on all sides.
• All screws (for the cover of the unit and for mounting) are correctly tightened.
• The input power remains within specifications at all times.
• The unit is not producing any abnormal (excessive) heat.
• Unit cables (on the back and the underside) are securely fastened and without damage.
8.1.4 Auxiliary Tool Heads (Crowsfoot, Tubenut, Hold & Drives, etc.)
Recommended Schedule: Monthly
External auxiliary heads require special attention due to the nature of their small design with-
standing high forces. These heads are typically designed for a maximum of 250,000 cycles
or less and should be inspected more frequently than a standard tool. (life cycle is depen-
dant upon the torque it is used at).
Typically, these heads should be inspected and greased every 10,000 cycles. During this in-
spection, the inspection time may be lengthened or shortened depending on the conditions
seen during the first few inspections. (this will very by application)
Inspect each tool, and ensure the following conditions exist:
• The head is producing normal levels of noise and vibration (no irregular noise)
• The head is free from excessive contamination and foreign matter.
• The head turns freely with no binding
• The head is securely mounted to the tool, with mounting bolts properly tightened
• All covers, screws and bolts are in place and securely tightened on head
• The head is sufficiently lubricated (approx. 1/5 oz. of grease each application) Do NOT over
grease!
Auxiliary Head Lubrication Information
Description Part Number
Grease Gun GG-K97
Lubriplate Grease (14oz) GR-132-A
Lubriplate Grease (6 lb can) GR-132-B