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Fuel tank removal and replacement – Cub Cadet 6 x 4 Big Country User Manual

Page 86

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Section 5: The Fuel System

5 - 3

5

3.

Fuel Tank Removal and Replacement

3.1.

Park the Big Country on a firm, level surface.
Set the Parking Brake, and remove the key from
the key switch.

3.2.

Drain the fuel tank into an approved container.

NOTE: The fuel pump may be used to empty the
fuel tank by disconnecting the fuel line at the car-
buretor and routing it into a gas can.

3.3.

Tilt both seats forward.

3.4.

Remove the bolt and flat washer that hold the
cup holder console to the console support plate
using a 3/8” wrench, and remove the cup holder
console.

3.5.

Remove the two bolts and flat washers that hold
the parcel bin in place under the passenger’s
seat using a ½” wrench. Remove the parcel bin.

3.6.

Disconnect the fuel vent line from the barbed
elbow on the fuel tank using a pair of pliers, and
pull the vent line far enough through the frame
cross-member to get it out of the way.

3.7.

Turn the fuel valve to the “OFF” position, and
disconnect the fuel line using a pair of pliers.
Plug the end of the fuel line. See Figure 3.7.

3.8.

Disconnect the molded plug for the fuel level
switch.

3.9.

Remove the two nuts, washers, and bolts that
hold the plenum to the frame cross-member.

Close-up of Fuel Valve

OFF

ON

Figure 3.7

3.10. Remove the four bolts that secure the console

support plate to the frame using a ½” wrench.
See Figure 3.10.

3.11. Disconnect the molded plug for the fuel pump.

3.12. Unhook the differential lock return spring from

the console support plate.

3.13. Lift the plenum and the rear edge of the console

support plate far enough for the mounting tabs
on the front of the console support plate to clear
the frame.

3.14. Move the console support plate out of the way.

3.15. Remove the bolt that secures the pivot pin for

the gearshift lever and differential lock lever
using a ½” wrench.

3.16. Withdraw the pivot pin.

Plenum (Pushed Back)

Console Support Plate

Bolts

Fuel Pump Plug

Figure 3.10

Figure 3.15

Spring (Attaches
to Console
Support Plate)

Differential
Lever

Lock

Gearshift Lever

Pivot Pin

Pivot Pin Bolt