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Tooling factor, Acoustic impedance, Tooling factor -5 – INFICON MDC-360 Thin Film Deposition Controller User Manual

Page 125: Acoustic impedance -5, Ter is presented in section 10.6.3

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MDC-360 DEPOSITION CONTROLLER

10-5

THEORY OF OPERATION

Determine the average film thickness on the test substrates and use the follow
equation to calculate the material's density:

Density = (Displayed Thickness/Average Measured Thickness) * Den

ing

sity(test)

Wh
run

Onc

e, the programmed film density is

correct for this particular film.

0,

ine the average film thickness on

the

kness differs from the displayed

meter setting used during the calibration

o deposit on the sensor crystal until the crystal health

approaches 50% or until the crystal is approaching the end of its useful life.
Deposit another trial run as above but this time use the manual power mode
inste

atic mode. Measure the average film thickness on the test

substrates and this adjust the acoustic impedance parameter up or down to bring
the

hickness into agreement with the measured thickness. This

calib

eter.

The MDC-360 is now fully calibrated for the film in question and should produce
consistent and accurate films.

ere Density(test) is the density parameter setting used during the calibration

.

e the calibration procedure is complet

10.6.2 TOOLING

FACTOR

Having established the film density the tooling factor should be established.
Place several test substrates at representative locations in the deposition fixture.
Again deposit a trial film as above using the known film density, and a fresh
crystal unless the programmed acoustic impedance is known to be correct.
Remember to write down the final thickness reading displayed by the MDC-36
as this will be needed in the calculation. Determ

test substrates. If the average measured thic

thickness, use the following equation to calculate the correct tooling factor.

Tooling = (Average Measured Thickness/Displayed Thickness) * Tooling(test)

Where Tooling(test) is the tooling para
run.

10.6.3 ACOUSTIC

IMPEDANCE

Establishment of the acoustic impedance requires that the crystal be heavily
loaded. Continue t

ad of the autom

displayed t

rates the acoustic impedance param