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8a.9.2, Engine disassembly, inspection, and service a-19, 8a.9.3 – SkyTrak 3606 Service Manual User Manual

Page 165: Engine installation a-19, Mp (fig, 8a–20

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Perkins Engine

8A-19

Figure 8A–19. Fuel inlet line to lift pump connection.

23. Mark the location of the throttle cable at its engine

mount bracket (Fig. 8A–20).

24. Disconnect the throttle cable at the bracket above the

starter (Fig. 8A–20).

25. At the hydraulic fluid reservoir, disconnect the engine

harness wire lead (Fig. 8A–10 and Fig. 8A–22) from
the hydraulic fluid-level sending unit.

26. Connect a suitable engine hoist to the engine lift

plates (Fig. 8A–21).

Figure 8A–20. Throttle cable connection at engine.

Figure 8A–21. Engine lift plates.

27. In four locations, remove the nuts, washers and

capscrews securing the engine mounts (Fig. 8A–1) to
the hydraulic reservoir/engine mount subframe.

28. Begin removing the engine from the vehicle with the

hoist or overhead crane.

29. As the engine is lifted away and removed, reposition

the debris shield at the base of the radiator to prevent
damage and allow engine removal. Avoid damaging
the oil filter and oil filter housing.

30. Carefully lift the engine out and away from the

vehicle. Place the engine safely onto ground
supports, or in a suitable engine stand. DO NOT rest
the engine on its oil pan, or damage will occur.

8A.9.2 Engine Disassembly, Inspection, and

Service

Engine disassembly, internal inspection, service, repair
and assembly procedures are covered in the Perkins
1004 series service manual. Several special engine ser-
vice tools are required to properly service the Perkins
engine. Contact the local Perkins parts distributor for fur-
ther information.

8A.9.3 Engine Installation

Removal and installation of the engine can be done with
or without the transmission attached. For information on
installing the transmission to the engine, refer to Section
7 Transmission
.

1. Place the engine mounts (items 8 and 16, Fig. 8A–1)

into the appropriate locations within the hydraulic
reservoir/engine mount subframe on the vehicle.

OA0332

Fuel lift pump

Fuel inlet line

MA0201

Two washers

Jam nut

Engine mount
bracket
(above starter)

Stop and throttle lever

Throttle
cable

Clamp

INJECTOR PUMP

Clevis, clevis pin

and cotter pin

MS1110

Engine

lift plates

Model 3606 • Origin 10/99