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Model 2416 pid controller – Thermcraft XST-6-0-36-3V User Manual

Page 173

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Installation and Operation Handbook

Contents

2416 Controller Issue 10 May 06 Applies to software version 4.0

1

MODEL 2416 PID CONTROLLER

INSTALLATION AND OPERATION HANDBOOK

Contents

Page

1

Chapter 1 INSTALLATION ........................................................................... 1-1

1.1

MECHANICAL INSTALLATION.......................................................................... 1-2

1.1.1

Controller labels ............................................................................................. 1-2

1.1.2

Outline dimensions......................................................................................... 1-2

1.1.3

Panel cut-out and recommended minimum spacing of controllers.................. 1-3

1.1.4

To install the controller ................................................................................... 1-3

1.1.5

Unplugging and plugging-in the controller....................................................... 1-3

1.2

Electrical installation ........................................................................................ 1-4

1.2.1

Rear Terminal Layout..................................................................................... 1-4

1.2.2

Fixed connections .......................................................................................... 1-5

1.2.3

Plug-in module connections ........................................................................... 1-6

1.2.4

Communications module................................................................................ 1-7

1.2.5

Wiring of 2-wire EIA-485 serial communications link ...................................... 1-8

1.3

Typical wiring diagram ..................................................................................... 1-9

1.3.1

Logic Drive Fan Out ..................................................................................... 1-10

1.4

otorised valve connections ............................................................................ 1-11

2

Chapter 2 OPERATION ................................................................................ 2-1

2.1

FRONT PANEL LAYOUT ................................................................................... 2-2

2.2

basic operation ................................................................................................. 2-4

2.2.1

Alarms............................................................................................................ 2-4

2.3

Operating modes .............................................................................................. 2-5

2.3.1

Automatic mode ............................................................................................. 2-6

2.3.2

Manual mode ................................................................................................. 2-7

2.4

Parameters and how to access them .............................................................. 2-8

2.4.1

List header displays ....................................................................................... 2-8

2.4.2

Parameter names........................................................................................... 2-9

2.4.3

Parameter displays ........................................................................................ 2-9

2.4.4

To change the value of a parameter............................................................... 2-9

2.5

Navigation Diagram (Part A)........................................................................... 2-10

2.6

PArameter tables............................................................................................. 2-12

2.7

Alarms.............................................................................................................. 2-16

2.7.1

Alarm annunciation ...................................................................................... 2-16

2.7.2

Alarm acknowledgement and resetting......................................................... 2-16

2.7.3

Alarm modes................................................................................................ 2-16

2.7.4

Alarm types .................................................................................................. 2-16

2.7.5

Process alarms ............................................................................................ 2-16

2.8

Diagnostic alarms ........................................................................................... 2-17

3

Chapter 3 ACCESS LEVELS........................................................................ 3-1

3.1

Edit level ............................................................................................................ 3-4

4

Chapter 4 TUNING........................................................................................ 4-1

4.1

WHAT IS TUNING? ............................................................................................ 4-1

4.2

AUTOMATIC TUNING ........................................................................................ 4-2

4.2.1

Typical automatic tuning cycle ....................................................................... 4-3

4.3

MANUAL TUNING .............................................................................................. 4-4

4.3.1

Setting the cutback values ............................................................................. 4-5

4.3.2

Integral action and manual reset .................................................................... 4-6

4.3.3

Automatic droop compensation (Adc) ............................................................ 4-6

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