Rockwell Automation 2098-IPD-xxx Ultra5000 Intelligent Positioning Drives Installation Manual - Manual (Page 5)

Publication 2098-IN001E-EN-P — April 2002
Table of Contents iii
Chapter 3
Connecting Your Ultra5000
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Powering the Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Accessing the Internal Digital I/O Power Supply . . . . . . 3-2
Understanding Basic Wiring Requirements . . . . . . . . . . . . . 3-4
Building Your Own Cables . . . . . . . . . . . . . . . . . . . . . . 3-4
Routing High and Low Voltage Cables. . . . . . . . . . . . . . 3-5
Grounding Your Ultra5000 . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Grounding Your System to the Subpanel . . . . . . . . . . . . 3-6
Grounding Multiple Subpanels . . . . . . . . . . . . . . . . . . . 3-7
Motor Power Cable Shield Termination . . . . . . . . . . . . . 3-7
Wiring Your Ultra5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Connecting Interface Cables . . . . . . . . . . . . . . . . . . . . . 3-9
Wiring I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Connecting to a DeviceNet Network . . . . . . . . . . . . . . 3-10
Connecting Your DeviceNet Cable . . . . . . . . . . . . . . . 3-11
Assigning Your Ultra5000 DeviceNet Address . . . . . . . 3-12
Wiring Power Connections . . . . . . . . . . . . . . . . . . . . 3-14
Chapter 4
Commissioning Your Ultra5000
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Startup Precautions . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Understanding Communication Switch Settings . . . . . . . . . . 4-2
Applying Power To Your System . . . . . . . . . . . . . . . . . . . . 4-3
Configuring Your Ultra5000 . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Chapter 5
Maintaining Your Ultra5000
Chapter Objectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintaining the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Cleaning the Drive . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Inspecting the Cables . . . . . . . . . . . . . . . . . . . . . . . 5-2
General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Troubleshooting for DeviceNet Drives . . . . . . . . . . . . . . . . 5-6
DeviceNet Module Status LED . . . . . . . . . . . . . . . . . . . . 5-6
DeviceNet Network Status LED . . . . . . . . . . . . . . . . . . . 5-7
Node Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Device Failure - LED Status Check. . . . . . . . . . . . . . . . . 5-8
Scanner Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Power Supply Problems . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Cable Installation and Design Problems . . . . . . . . . . . . 5-10
Adjusting the Physical Network Configuration . . . . . . . 5-10