Rockwell Automation 1398-DDM-xxx ULTRA 100 Series Drives Installation Manual User Manual

Installation manual

Table of contents

Document Outline

Table of Contents
List of Figures
List of Tables
Preface
- Who Should Use this Manual
- ULTRA100 Series Product Receiving and Storage Responsibility
- Rockwell Automation Support
- Local Product Support
- Technical Product Assistance
- Purpose and Contents of this Manual
- Additional Instructions and Manuals
  - Host Commands and ULTRAMaster
  - TouchPad
- Symbols and Conventions
  - Typographical and Wording Conventions
  - Graphical Symbols
- Pictorial Index
Safety
- Installing and Using the ULTRA100 Series Drive
  - Potential Hazards
  - Voltage Potentials
- Your Responsibilities
- General Safety Guidelines
Unpacking, Inspecting and Storing
- Unpacking the Drive
- Inspection Procedure
- Testing the Unit
Selecting Other System Components
- ULTRA100 Series Overview
- ULTRA100 Series Features
- Command Sources
  - Serial Command Sources
  - Analog Command Sources
- I/O Interface
- ULTRAMaster Software
  - Autotuning
- Agency Approvals
- Interface Cables
- Motors
  - Options
  - European Union Requirements
ULTRAMaster Installation
- Hardware and Software Requirements
- Installing ULTRAMaster
- Starting and Quitting ULTRAMaster
- Version Level
- Miscellaneous Files
  - The readme File
  - Firmware Files
Installation
- Mechanical Installation Requirements
- Interface Connections
  - Wiring
  - Electromagnetic Compatibility
    - General Guidelines
    - European Union EMC Directives
- AC Line Filters
Interfaces
- J1 – Controller
- J2 – Encoder
  - J2 Terminal Strip/Breakout Board
- J5 – Serial Port
  - Serial Communications Overview
    - RS-232 Connections
    - Single Axis RS-232 Set Up
  - Four Wire RS-485 Connections
    - Multiple Axes Four-wire RS-485 Communications
    - Multiple Axes RS-232 Communications
- Interface Connections
Power Connections
- Motor Power Cabling
- AC Power Cabling
- DC Bus
Application and Configuration Examples
- Analog Control
- Preset Controller
- Position Follower (Master Encoder)
- Position Follower (Step/ Direction)
- Position Follower (Step Up/ Down)
- Incremental Indexing
- Registration Indexing
- Absolute Indexing
- Modifying User Units
  - Changing the Display Units Settings
Tuning
- Tuning Guidelines
  - General Tuning Rules
  - High Inertia Loads
- Mechanical Resonance
  - Backlash
- Auto Tune Mode
  - Auto Tuning
- Manual Tune Mode
Status Display
- Status Indicator
- Error Messages
  - Run Time Error Codes
  - Power-Up Error Codes
Maintenance and Troubleshooting
- Maintenance
  - Periodic Maintenance
- Firmware Upgrading
  - Firmware Upgrade Procedure using ULTRAMaster
- Troubleshooting
Options and Accessories
- ULTRA100 Series Drives
- Fuses
- Interface Cables
- Serial Interface Cables
- Encoder Feedback Cables
- Motor Power Cables
- Connector Kits
- Mating Connectors
Cable Diagrams, Schematics and Examples
- Interface Cables
- Serial Interface Cables
- Encoder Feedback Cables
- Motor Power Cables
- Cabling Examples
- Allen-Bradley 9/Series CNC Family Connections
TouchPad Instructions
- Installation and Operation
- TouchPad Commands
- Motor Table
- TouchPad Options and Lists
- TouchPad Lists
Creating Custom Motor Files
- Drive and Motor File Configuration with ULTRAMaster
- Example of Custom Motor File Creation
- Troubleshooting Custom Motor Files
Electromagnetic Compatibility Guidelines for Machine Design
- Filtering
  - AC Line Filter Selection
- Grounding
- Shielding and Segregation
Dynamic Braking Resistor Selection
- Dynamic Braking Equations
  - Sample Calculations
Specifications
- Power
- Power Dissipation
Index