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Troubleshooting, 1 action to be taken upon occurrence of problem, Action to be taken upon occurrence of problem – IAI America RCP2-CF User Manual

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10. Troubleshooting

10.1 Action to Be Taken upon Occurrence of Problem

Upon occurrence of a problem, take an appropriate action according to the procedure below in order to ensure
speedy recovery and prevent recurrence of the problem.
a) Check the status indicator lamps.

RDY (green) --- Power is supplied and the CPU is operating properly.
RUN (green) --- The servo is ON.
ALM (red) ---

An alarm is present, or an emergency stop has been actuated or the motor drive power is
cut off.

b) Check for error in the host controller.
c) Check the voltage of the main 24-VDC power supply.
d) Check the voltage of the 24-VDC power supply for I/O signals.
e) Check for alarm.

Confirm the details of error on the PC or teaching pendant.

f)

Check the cables for connection error, disconnection or pinching.

Before performing a continuity check, turn off the power (to prevent a runaway actuator) and disconnect the
cables (to prevent accidental power connection due to a sneak current path).

g) Check the I/O signals.
h) Check the noise elimination measures (grounding, installation of surge killer, etc.).
i)

Review the events leading to the occurrence of problem, as well as the operating condition at the time of
occurrence.

j)

Check the serial numbers of the controller and actuator.

k) Analyze the cause.
l) Take

action.

Please check items a) through j) before contacting IAI.



(Reference)

LED and output signal changes in each mode

Servo

OFF

Servo

ON

Alarm is present

(excluding message

level alarms)

Emergency-stop

switch is pressed

(built-in cutoff relay)

Motor drive power is

cut off (external

cutoff relay)

RDY

(lamp)

Lit

Lit

Lit Lit Lit

RUN

(lamp)

Unlit

Lit

Unlit Unlit Unlit

ALM

(lamp)

Unlit

Unlit

Lit Lit Lit

(Note

1)

SRDY

OFF

ON

OFF OFF OFF

ALM

ON ON

OFF

ON

ON

(Note

2)

EMGS

ON ON

ON

OFF

(Note

2)


(Note 1) With the absolute specification controller, this LED will blink if the battery voltage drops to approx. 4.1

V or below when the power is cut off.

(Note 2) *ALM and *EMGS are based on the negative logic.

These signals remain ON in normal conditions of use while the power is supplied. They remain OFF
while the power is cut off.

They cannot be used as a contact-B interlock when the power is cut off.

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