SkyTrak 6036 Service Manual User Manual

Page 69

3.29

Model 6036 Legacy

Boom

Figure 3-64 Install the Retract Chain Sheave

3. Install the hose reel assembly, left side and bottom

wear pads to the rear of the intermediate boom:

Note: Shim ALL side wear pads as needed to maintain
a total minimum gap of .07-.13" (1,8-3,3 mm) in the hori-
zontal direction.

a. Install the hose reel assembly (Fig. 3-65, 1) on

the rear of the intermediate boom, with the left
side plate to the outside of the boom wall.

b. Apply Loctite

242 threadlocker to the threads of

two 3/8-16 x 1" capscrews (Fig. 3 -65, 2). Insert a
capscrew with a 3/8" lockwasher (3) and a 3/8"
flat washer (4) through each of the mounting
holes in the boom wall and hose reel side plate.

c. Place the wear pad shims (Fig. 3-65, 5) onto the

capscrews with the holes offset to the top.

d. Place the wear pad inserts (Fig. 3-65, 6) into the

cavities in the wear pad (7). Be sure the inserts
are seated completely in the cavities. Place the
wear pad onto the capscrews. Be careful not to
push the wear pad inserts out of the wear pads.

e. Place the wear pad inserts (Fig. 3-65, 8) into the

wear pad cavities. Be sure that the inserts are
seated completely into the cavities.

f. Place the wear pad spacer (Fig. 3-65, 9) and the

wear pad (10) under the intermediate boom. With
the holes offset to the left, align the holes and
secure the hose reel, wear pad spacer and wear
pad to the intermediate boom. Be careful not to
push the wear pad inserts out of the wear pads.

g. Apply Loctite

242 threadlocker to the threads of the

two 3/8-16 x 1-1/2" capscrews (Fig. 3-65, 11). Insert
a capscrew with a 3/8" lockwasher (12) and a 3/8"
flat washer (13) through each of the mounting holes
in the right side plate of the hose reel assembly.

h. Torque all hose reel/wear pad mounting capscrews

to 31 ±3 lb/ft (42 ±4 Nm).

i. Fill all wear pad cavities with a good grade of

lithium-based EP grease.

Figure 3- 65 Install the Hose Reel Assembly and

Lower Left and Bottom Wear Pads

4. Install the side wear pads on the rear of the

intermediate boom:

a. Apply Loctite

242 threadlocker to the threads of

the 3/8-16 x 3/4" capscrews (Fig. 3-66, 1). Insert
a capscrew with a 3/8" lockwasher (2) and a 3/8" flat
washer (3) through each of the wear pad mounting
holes in the side plates of the intermediate boom.

b. Place the wear pad shims (Fig. 3-66, 4) onto the

capscrews. Place the shims onto the capscrews
with the holes offset to the center. Place the wear
pad inserts (5) into the cavities in the wear pad
(6). Be sure the inserts are seated completely in
the cavities. Be careful not to push the wear pad
inserts out of the wear pads.

c. Torque all wear pad mounting capscrews to

31 ±3 lb/ft (42 ±4 Nm).

d. Fill all wear pad cavities with a good grade of

lithium-based EP grease.

Figure 3-66 Install the Intermediate Boom Side Wear Pads

MA7290

MA7950

MA6850