SkyTrak 6036 Service Manual - Manual (Page 166)

Transmission: ZF 4 WG-98 TC
6.4 Model 6036 Legacy
6.5 TRANSMISSION SPECIFICATIONS
6.5.1 Transmission General Specifications
General transmission specifications are found in Section
2, “General Information and Specifications.”
Transmission fluid information is found in Section 2.6.3,
“Transmission.”
6.5.2 Transmission Performance
Specifications
Performance criteria is based on full throttle engine
speed unless otherwise specified or not applicable.
Travel Speed (standard tires, no load)
First gear .......................................... 3.5 mph (5,6 km/hr)
Second gear ........................................ 6 mph (9,7 km/hr)
Third gear .......................................... 14 mph (23 km/hr)
Fourth gear ......................................... 20 mph (32 km/hr)
6.5.3 Transmission Lubrication
a. Transmission Fluid
Complete transmission fluid information is found in
Section 2.6.5, “Transmission.”
b. Transmission Fluid (Oil) Capacity
Capacity w/ filter change ....................3.0 gal (11,3 liters)
Filter....................................................... 1.5 qt (1,4 liters)
6.5.4 Transmission-Related Fuse/Relay
Ratings
Instrument Cluster ............................................... 10 amp
Neutral Start Relay .................................................... 12V
Transmission Direction ....................................... 7.5 amp
6.6 TRANSMISSION MAINTENANCE
6.6.1 Maintenance Introduction
IMPORTANT: These instructions cover only the routine
maintenance of the transmission. Refer to the ZF 4
WG-98 TC Transmission Repair Manual, JLG P/N
8990455 (ZF P/N 5871 135 002), for information on
transmission internal component replacement.
Refer to the ZF 4 WG-98 TC Transmission Technical Data
and Maintenance Manual, JLG P/N 8990449 (ZF P/N 5872
134 002), for information on transmission diagnosis and
internal schematics.
Cleanliness is of extreme importance. Before attempting
any repairs, thoroughly clean the exterior of the
transmission to help prevent dirt from entering while
performing maintenance checks and procedures.
Section 6.6.2, “Transmission Maintenance Schedule”
provides a suggested maintenance schedule with
references to pertinent procedures and instructions in this
manual. To help prevent transmission problems before
they occur, follow the maintenance schedule.
Note: Lubrication (Fig. 6-2, 1) and Maintenance chart
(2) decals are located inside the engine compartment
access door. These decals contain a general
maintenance schedule that should be followed to
maintain the vehicle in good operating condition (refer to
Section 2, “General Information and Specifications.”) The
same schedule information is presented in the appropriate
Owners/Operators Manual, with a detailed account of
how to perform the procedures.
WARNING:
To help avoid severe burns,
DO NOT attempt this procedure when the
engine, cooling and hydraulic systems are hot.
Wait until they have cooled before proceeding.
• Follow the manufacturer’s instructions
to avoid health hazards when using
solvents and caustic cleaners.
• Exercise extreme care when using a
steam cleaner to help avoid burns.