beautypg.com

Setting up closed-loop control, Feedback, Control algorithm – Watlow CPC400 User Manual

Page 71: Tru-tune, Control output signal forms, Heat and cool outputs, Setting up closed-loop control 57

background image

CPC400 Series User’s Guide

Chapter 3: Operation and Setup

Doc. 0600-2900-2000

Watlow Anafaze

57

Setting Up Closed-Loop Control

Closed-loop control is used to control an output based on
feedback from a sensor or other signal.

Feedback

The controller receives electrical signals, or feedback, from
a sensor or other device. The input parameters determine
how the controller interprets the signal. The controller in-
terprets or scales the input signal in engineering units such
as °C or °F.

Control Algorithm

When the controller is in automatic control mode and a set
point is supplied, the controller determines the appropriate
output signal.

The controller calculates the output signal based on the
feedback and the control algorithm. Each loop may use ei-
ther on/off control or any combination of proportional, inte-
gral and derivative (PID) control. See the Tuning and
Control chapter for information about these control modes.

TRU-TUNE+™

When the controller is in the adaptive control mode, it de-
termines the appropriate output signal and, over time, ad-
justs the control parameters to optimize responsiveness
and stability. This function is available only for heat and
cool outputs not using on/off control

Control Output Signal Forms

The output level calculated by the controller is represented
by a percentage (0 to 100 percent) of power to be applied.
That value is applied on a digital or analog output accord-
ing to the user-selected output type. See Heat/Cool Output
Type on page 116
for more information about the output
types available.

Heat and Cool Outputs

In some applications, two outputs may be controlled ac-
cording to one input. For example, a loop with both heat
and cooling water flow might be controlled according to
feedback from one thermocouple.

In such systems, the control algorithm includes provisions
to avoid switching too frequently between the heat and cool
outputs. The on/off algorithm uses a hysteresis parameter.
The PID algorithms use both a hysteresis parameter and