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Installing a new aib chassis – Adept s650H Quattro User Manual

Page 104

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Chapter 8 - Maintenance

104

Adept Quattro s650 Robot User’s Guide, Rev B

Installing a New AIB Chassis

1. Carefully remove the new chassis from its packaging, check it for any signs of

damage, and remove any packing materials or debris from inside the chassis.
Verify that the AIB is Adept part number 08500-000.

2. Carefully place the chassis next to the robot.

3. Using a 5 mm Allen key, connect the ground wire to the chassis.

4. Connect the J27 cable to the J27 connector on the PMAI and engage the securing

latches.

5. Connect the J11 cable to the J11 connector on the PMAI and engage the securing

latches.

6. Connect the J1 cable to the J1 connector on the PMAI and engage the securing

latches.

7. Connect the “white” amplifier cable to the amplifier connector located on the

chassis bracket.

8. Insert the chassis into the AIB mount, which is attached to the top of the base.

9. Lower the chassis into place against the mount, making sure that none of the

cables get trapped or pinched and that the chassis O-ring is not damaged during
installation.

10. Once the chassis is in place, use a 5 mm Allen key to tighten the chassis securing

screw. See

Figure 8-1 on page 102

.

11. Connect the 200/240 VAC supply cable to the chassis AC Input connector.

12. Connect the XSLV cable to the chassis XSLV connector.

13. Connect the 1394 cable to the chassis SmartServo connector.

14. Connect any other cables which may be connected to the chassis, such as XIO or

RS-232.

15. Connect the 24 VDC supply cable to the chassis +24 VDC input connector.

16. Switch ON the 200/240 VAC input supply to the chassis.

17. Switch ON the 24 VDC input supply to the chassis.

18. Switch ON the SmartController.

19. Once the system has completed booting, test the system for proper operation.

If you have problems bringing up the Quattro after AIB replacement

• Verify that all system cables are fully seated and installed correctly. See

Figure 4-1

on page 51

.

• Remove power from the AIB, then verify that all AIB electrical connectors are fully

seated.

After checking AIB cables, restore power to the robot and reboot the controller.

• Check the LED fault code. This should be either OK or ON. See

Table 5-1

and

Table 5-2 on page 64

.