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Rockwell Automation CHPS-250 Linear Stage Installation User Manual

Page 93

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Rockwell Automation Publication CHPS-UM001D-EN-P - July 2014

93

Start-up Guide for CHPS-Series Stage with Ultra3000 Drive and Ultraware Software Appendix D

All Ultra drive electrical parameters are defined phase-to-phase. Standard

CHPS-Series stage motors are specified phase-to-phase. If necessary, use
the following conversion.

phase-to-phase = 2 x phase-to-neutral

Table 14 - Linear Motor Parameter File (.mdb extension)

Parameter

Units

Enter

Comment

Force Constant

N/A

0-peak

Motor’s linear region force
constant

Convert if necessary. Standard CHPS-Series stage motors specify the correct unit
value.

Mass

kg

Motor model coil mass

Standard CHPS-Series stages are intended for moving coil (slide) use.

Electrical Cycle Length

m

0.05 for LC motors
or
0.06 for LZ motors

Standard CHPS-Series stage motors specify the electrical cycle length in mm.
Electrical cycle equals 2 x magnet pitch.

Resistance

Ohms

Motor’s cold resistance

Phase-to-phase directly from motor specifications.

Inductance

mH

Motor’s inductance

Phase-to-phase directly from motor specifications.

Rated Voltage

V AC

Drive’s input AC voltage.

LC motors are rated up to 460V AC.
LZ motors are rated up to 230V AC.
For stages with 0.1 um encoder option, the maximum drive input is 115V AC.

Flux Saturation table

Leave default values.

Maximum Speed

m/s

Lowest maximum velocity

Choose the lowest maximum velocity between the encoder or the application
restriction. The encoder maximum velocity for the Ultra3000 drive is found in the
CHPS-Series stage specifications.

Intermittent Current:

A

0-peak

Motor’s peak current rating

Use the motor rating in the CHPS-Series Stage Selection Guide. Do not use the
values from the Motor Product Profile. The CHPS-Series LZ motors are restricted to
3x continuous current. Consult with an application engineer if you are considering
increasing this value.

Continuous Current

A

0-peak

Motor’s continuous current rating

Use the motor rating in the CHPS-Series Stage Selection Guide. Do not use the
values from the Motor Product Profile. For CHPS-Series stages with cover and seals
option, derate the base value by 10%.

Max Current Boost

0%

For standard CHPS-Series stages without forced cooling.

Encoder Type

Select applicable type per CHPS-
Series stage option code

Use Incremental for digital encoder or Sine/Cosine for analog encoder. Sine/Cosine
requires additional set up per the Ultra3000 Drive manual.

Commutation Type

Sinusoidal

Startup Type

Desired commutation mode

The recommended and default setting Hall Inputs and has no motion on startup.
For self-sensing, refer to the section on Self-Sensing Commutation and Startup.

Hall Input Offset

degrees

0

For standard CHPS-Series stage motor models.

Lines/Meter

Enter the encoder lines per meter of travel. Lines are pre-quadrature resolution.
Alternatively, for incremental encoders, calculate the counts/meter and divide by
4 to get lines/meter.
Following are the values for the standard CHPS-Series stage encoders:

lines/m

250,000

1 μm/count incremental

500,000

0.5 μm/count incremental

2,500,000

0.1 μm/count incremental

12,500

Analog sin/cos, 20 μm period

Integral Limits

Unchecked

For the standard CHPS-Series stage limits option. The standard limits option is not
compatible with the CN2 input circuit that expects an NPN open collector limit
signal.

Integral Thermostat

Check

For the standard CHPS-Series stage motor options. The PTC thermistor signal is
compatible with the Ultra3000 drive thermal input circuit.
Except for very earliest Ultra Drives.

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