Rockwell Automation CHPS-250 Linear Stage Installation User Manual

Chps-series linear stage

This manual is related to the following products:

CHPS-200 Linear Stage Installation CHPS-150 Linear Stage Installation

Table of contents

Document Outline

CHPS-Series Linear Stage User Manual, publication CHPS-UM001-EN-P
Summary of Changes
- New and Updated Information
Table of Contents
Preface
- About This Publication
- Who Should Use This Manual
- Additional Resources
Chapter 1
Stage Safety
- Safety Labels
  - Figure 1 - Warning Label Locations
- Clearances
- General Safety
- Heat
- Vertical or Incline Payload
- End Cap Impacts
- Air Freight Transportation
- Standards
- Motor Model Identification
Chapter 2
Understanding Your Stage
- Identifying the Components of Your Stage
  - Figure 2 - Components of Your Linear Stage
  - Component Description
- Recommended Maintenance Interval
- Identifying Your Stage
Chapter 3
Planning the Stage Installation
- Stage Mounting Requirements
Chapter 4
Mounting the Stage
- Unpacking, Handling, and Inspection
  - Unpacking Procedure
  - Store Packaging Material
- Stage Storage
- Mounting the Stage
Chapter 5
Connector Data
- Kinetix Servo Drive Compatible Connectors
- D-Type Connectors
- Flying Leads
- Junction Box Connectors
  - Table 2 - Junction Box Power Connector
  - Table 3 - Junction Box J1 Connector
- Limit Sensor Flying Leads
Chapter 6
Connecting the Stage
- Connecting the Stage
  - Attaching the Ground Strap and Interface Cables
    - Figure 9 - Connecting Kinetix Type Motor and Feedback Cables
- Thermal Protection
- Optional Limit Sensors
  - Figure 10 - Limit Sensor Orientation
- TTL Differential Encoder Output Signal
  - Figure 11 - TTL Differential Encoder Timing Diagram
  - Figure 12 - TTL Differential Encoder Termination
- Sine/Cos Encoder Output Signals
  - Figure 13 - Sine/Cos Encoder Timing
  - Figure 14 - Sine/Cos Encoder Termination
- Hall Effect Circuit
- Motor and Hall Phasing and Sequence
  - Figure 15 - Motor Phasing Diagram
  - Stage Positive Direction
Chapter 7
Operation Guidelines and Limit Configuration
- Introduction
- Operational Guidelines
- Travel Limits
Chapter 8
Troubleshooting
- Before You Begin
- PTC Thermal Signal
  - Table 5 - PTC Thermistor Signal Characteristics
- Hall Effect Module
  - Figure 16 - Hall Signals Waveforms
- Hall to Back EMF Phasing
- Motor Coil Resistance Measurements
  - Figure 17 - Motor Phasing Schematic
Chapter 9
Maintenance
- Before You Begin
- Lubricate the Bearing
- Optical Encoder Scale Maintenance
- Strip Seal Cleaning
- Cover Cleaning
Chapter 10
Removing and Replacing Stage Components
- Before You Begin
- Cable Carrier Module Removal
  - Figure 18 - Cable Carrier Module Replacement
- Cable Carrier Module Installation
- Strip Seal Removal
  - Figure 19 - Stage Seal Components .
- Stage Cover Removal
  - Figure 20 - Cover Removal
- Stage Side Cover Removal
- Strip Seal Replacement
- Stage Cover Installation
- Side Cover Installation
Appendix A
Specifications and Dimensions
- Static and Static Moment Loads
- General Stage Specifications
- CHPS-Series Stage Dimensions
- CHPS-Series Stage Technical Specifications
Appendix B
Accessories
- Interconnect Cables
  - Power Cable Dimensions (catalog number 2090-XXNPMF-16Sxx)
  - Feedback Cable Dimensions (catalog number 2090-XXNFMF-Sxx)
- Installation, Maintenance, and Replacement Kits
  - Accessories
Appendix C
Stacking Stages
- Stage Stacking
  - Table 12 - Stacking Stages
- Specifications for Stacked Stages
  - Table 13 - Centered Stack Combinations Not Requiring Derating
Appendix D
Start-up Guide for CHPS-Series Stage with Ultra3000 Drive and Ultraware Software
- Using This Appendix
- Wiring the CHPS-Series Stage to the Ultra3000 Drive
- Linear Motor File Parameters
- Creating a CHPS-Series Stage Motor File
  - Table 14 - Linear Motor Parameter File (.mdb extension)
- Recommended Start-up Sequence
- CHPS-Series Stage and Ultra3000 Drive Troubleshooting Reference
- Reference Information
Appendix E
Mounting Bolts and Torque Values
- Table 15 - Recommended Seating Torque for Metric Bolts
- Table 16 - Recommended Seating Torque for Mild Steel Rb 87 or Cast Iron Rb 83
- Table 17 - Recommended Seating Torque for Brass Rb 72
- Table 18 - Recommended Seating Torque for Aluminum Rb 72 (2024-T4)
Index
Back Cover