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3 optimising the imax controller, 4 torque limitation, Optimising the imax controller – Lenze 8400 BaseLine D User Manual

Page 86: Torque limitation, Optimising the imax controller ( 86), Optimising the imax, Controller, 5motor control (mctrl)

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5

Motor control (MCTRL)

5.4

V/f characteristic control (VFCplus)

86

Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05

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5.4.3.3

Optimising the Imax controller

Using the Lenze setting of the current limitation controller, the drive is stable:

Most applications do not require optimisation.
The setting of the current limitation controller must be adapted if

• power control including great moments of inertia is performed.

• Recommendation: Increase of the reset time Ti (

C074

) of the I

max

controller.

• overcurrent errors occur due to load impulses or too high acceleration ramps.

• Recommendation: Reduction of the gain Vp (

C073

) and reset time Ti (

C074

) of the I

max

cont-

roller.

5.4.3.4

Torque limitation

The previous chapter, "

Optimising the Imax controller

", describes how the drive can be protected

from overload. During commissioning, these settings are carried out once and remain unchanged

afterwards. However, it is often necessary to limit the torque to a lower value for plant or process

reasons.

• To avoid overload in the drive train, the torque in motor mode can be limited via the

nTorqueMotLimit_a process input signal, and the torque in generator mode can be limited via

the nTorqueGenLimit_a process input signal:

Parameter

Info

Lenze setting

Value Unit

C073

VFC: Vp Imax controller

0.25

C074

VFC: Ti Imax controller

65 ms

Identifier

DIS code | data type

Information/possible settings

nTorqueMotLimit_a

C830/4

| INT

Torque limitation in motor mode

• Scaling: 16384 ≡ 100 % M

max

(

C057

)

• Setting range: 0 … +199.9 %

• If keypad control is performed: Parameterisable via

C728/1

.

nTorqueGenLimit_a

C830/5

| INT

Torque limitation in generator mode

• Scaling: 16384 ≡ 100 % M

max

(

C057

)

• Setting range: -199.9 ... 0 %

• If keypad control is performed: Parameterisable via

C728/2

.

Note!

• The accuracy of the torque limitation is limited because the actual torque (

C056/2

) is

only calculated from the slip speed measured indirectly via the motor current. For this

purpose, the correct entry of the motor data is required.

Motor selection/Motor

data

( 66)

• To avoid instabilities during operation with active slip compensation, the torque limit

values are internally processed as absolute values.

• If slip compensation is deactivated (

C021

= 0) indirect torque limitation is executed

(differential signal between apparent motor current and nTorqueMotLimit_a or

nTorqueGenLimit_a). Above the no-load current of the motor, the accuracy of the in-

direct torque limitation is limited.