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Auto-tuning fault detection, Auto-tuning codes, causes, and possible solutions, 5 auto-tuning fault detection – Yaskawa iQpump1000 AC Drive Quick Start User Manual

Page 278

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5.5 Auto-Tuning Fault Detection

When the Auto-Tuning faults shown below are detected, the fault is displayed on the HOA keypad and the motor coasts to a

stop. Auto-Tuning faults do not trigger a multi-function terminal set for fault or alarm output.
An Endo error indicates that although Auto-Tuning has successfully completed, there is some discrepancy in the calculations.

If an Endo error occurs, check for the cause of the error using the table in this section, and perform Auto-Tuning again or

manually set the motor parameters after fixing the problem. Start the application if no problem can be diagnosed despite the

existence of the Endo error.

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Auto-Tuning Codes, Causes, and Possible Solutions

Table 5.5 Auto-Tuning Codes, Causes, and Possible Solutions

HOA Keypad Display

Error Name

End1

Excessive V/f Setting (detected only during Rotational Auto-Tuning and displayed after Auto-Tuning

is complete)

Cause

Possible Solutions

The torque reference exceeded 20% during

Auto-Tuning.

• Prior to Auto-Tuning, verify the information on the motor nameplate.
• Enter proper values from motor nameplate to parameters T1-02 and T1-04 and repeat Auto-Tuning.
• If possible, disconnect the motor from the load and perform Auto-Tuning. If the load cannot be

uncoupled, use the current Auto-Tuning results.

The results from Auto-Tuning the no-load current

exceeded 80%.

HOA Keypad Display

Error Name

End2

Motor Iron-Core Saturation Coefficient (detected only during Rotational Auto-Tuning and displayed

after Auto-Tuning is complete)

Cause

Possible Solutions

Motor data entered during Auto-Tuning was

incorrect.

• Make sure the data entered to the T1 parameters match the information written on the motor

nameplate.

• Restart Auto-Tuning and enter the correct information.

Results from Auto-Tuning are outside the

parameter setting range, assigning the iron-core

saturation coefficients (E2-07 and E2-08) to

temporary values.

• Check and correct faulty motor wiring.
• Disconnect the motor from machine and perform Rotational Auto-Tuning.

HOA Keypad Display

Error Name

End3

Rated Current Setting Alarm (displayed after Auto-Tuning is complete)

Cause

Possible Solutions

The correct current rating printed on the motor

nameplate was not entered into T1-04.

• Check the setting of parameter T1-04.
• Check the motor data and repeat Auto-Tuning.

HOA Keypad Display

Error Name

End4

Adjusted Slip Calculation Error

Cause

Possible Solutions

The calculated slip is outside the allowable range.

• Make sure the data entered for Auto-Tuning is correct.
• If possible, perform Rotational Auto-Tuning. If not possible, perform Stationary Auto-Tuning 2.

HOA Keypad Display

Error Name

End5

Resistance Tuning Error

Cause

Possible Solutions

The calculated resistance value is outside the

allowable range.

• Double-check the data entered for the Auto-Tuning process.
• Check the motor and motor cable connection for faults.

HOA Keypad Display

Error Name

End6

Leakage Inductance Alarm

Cause

Possible Solutions

The calculated leakage inductance value is outside

the allowable range.

Double-check the data entered for the Auto-Tuning process.

5.5 Auto-Tuning Fault Detection

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