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Rockwell Automation FlexPak 3000 Power Module SW-Version 4.3 User Manual

Page 3

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TABLE OF CONTENTS

49’1340 e

FlexPak 3000

I

Table of Contents

1.0 General

Notes

1.1 Safety

Instructions.......................................................................................................

1-1

1.2 General

Notes .............................................................................................................

1-2

1.3 Manual

Scope ..............................................................................................................1.2

1.4 Related

Documentation................................................................................................1-2

2.0 Introduction to the Drive

2-1..2-15

2.1 Drive

Identification

...................................................................................................... 2-1

2.1.1 Nameplate .......................................................................................................

2-1

2.1.2 Drive Selection ................................................................................................ 2-1

2.2 Drive Specifications..................................................................................................... 2-2

2.2.1 AC-Line Considerations................................................................................... 2-2
2.2.2 Service Conditions........................................................................................... 2-2
2.2.3 Input Voltage and Frequency Ratings ............................................................. 2-3
2.2.4 Regulator Supply ............................................................................................ 2-3
2.2.5 Relay Output.................................................................................................... 2-3
2.2.6 DC Voltage Ratings ......................................................................................... 2-3
2.2.7 Regulation (with 95% load change) ................................................................. 2-4
2.2.8 Speed Range................................................................................................... 2-4
2.2.9 Drive Efficiency ................................................................................................ 2-4
2.2.10 Displacement Power Factor, Power Loss, Output Current .............................. 2-4

2.3 Drive Input/Output Specifications ................................................................................ 2-5

2.3.1 Logic Inputs ..................................................................................................... 2-5
2.3.2 Logic Outputs .................................................................................................. 2-5
2.3.3 Analog Inputs................................................................................................... 2-5
2.3.4 Analog Outputs ................................................................................................ 2-6

2.4 Drive

Description .........................................................................................................

2-7

2.5 Controls/Indicators ......................................................................................................

2-9

2.5.1 Indicators .........................................................................................................

2-9

2.5.2 Controls .........................................................................................................

2-10

3.0 Install and Wire the Drive

3-1...3-18

3.1 General ....................................................................................................................... 3-1
3.2 Recommended AC Line and DC Armature Fuses ...................................................... 3-1
3.3 Install the Drive, Dimensions....................................................................................... 3-1
3.4 Install a Transformer (If needed) ................................................................................. 3-8
3.5 Install an Input Disconnect - Guidelines...................................................................... 3-8
3.6 Install the Motor........................................................................................................... 3-9
3.7 General Wiring Practices ............................................................................................ 3-9
3.8 Wire the Drive ........................................................................................................... 3-10

3.8.1 Ground the Drive, the Motor and the Operator's Control Station................... 3-10
3.8.2 Wire AC Power to the Drive........................................................................... 3-10
3.8.3 Wire the DC Motor to the Drive...................................................................... 3-10

3.8.3.1

Motor Overload Protection ............................................................ 3-10

3.8.4 Main Contactor ............................................................................................. 3-10
3.8.5 Emergency Stop Function ............................................................................. 3-11
3.8.6 Stopping Modes............................................................................................. 3-11

3.8.6.1

COAST-STOP Digital Input ........................................................... 3-11

3.8.6.2

STOP Digital Input......................................................................... 3-11

3.8.6.3

Interlock Digital Input..................................................................... 3-11

3.8.7 Wire User Devices to the Drive ..................................................................... 3-11