beautypg.com

Calculations of oee in checkpoint – Lincoln Electric IM8000 CHECKPOINT User Manual

Page 119

background image

Calculations of OEE in CheckPoint™

Chapter 9. Overall Equipment Efficiency (OEE)

IM8000 CheckPoint™

User

Manual

9.5

Calculations of OEE in CheckPoint™

CheckPoint™ uses various data points from the Welding Power Source, as well as the Planned Downtime
specified in the CheckPoint™ Manager (page 9.10) to make your OEE calculations. Once CheckPoint™
calculates the Availability, Performance and Quality, it can then calculate your OEE percentage.

Figure 9.6 OEE Tab Example – Today

The following sections explain the OEE percentage, as well as each OEE factor, in detail. These calculations
apply to any time period for which you generate a report.

TIP |

For additional examples of calculating OEE, please see

Appendix B.

OEE Percentage

The OEE percentage encompasses three production factors: Availability, Performance and Quality.
CheckPoint™ uses the following formula to calculate OEE:

ܱܧܧ = ܣݒ݈ܾ݈ܽ݅ܽ݅݅ݐݕ × ܲ݁ݎ݂݋ݎ݉ܽ݊ܿ݁ × ܳݑ݈ܽ݅ݐݕ

For example, CheckPoint™ has made the following calculations for Power Wave S350 welder at Advanced
Manufacturing (Figure 9.6):

ƒ Availability: 90% (or .90)

ƒ Performance: 95% (or .95)

ƒ Quality: 99% (or .99)

ܱܧܧ = (. 90 Ч .95 Ч .99) Ч 100 = 85.0%

Availability Factor

The Availability factor compares an asset’s actual Operating Time to the Planned Production Time for that asset. The

OEE calculation is represented by the following formula. * All times listed in minutes.

Table 9.2 on page 9.6 explains all these variables in more detail and where the data points exist in
CheckPoint™.

ܣݒ݈ܾ݈ܽ݅ܽ݅݅ݐݕ =

ܱ݌݁ݎܽݐ݅݊݃ ܶ݅݉݁

݈ܲܽ݊݊݁݀ ܲݎ݋݀ݑܿݐ݅݋݊ ܶ݅݉݁

=

(݈ܲܽ݊݊݁݀ ܲݎ݋݀ݑܿݐ݅݋݊ ܶ݅݉݁ െ ܷ݊݌݈ܽ݊݊݁݀ ܦ݋ݓ݊ݐ݅݉݁)

݈ܲܽ݊݊݁݀ ܲݎ݋݀ݑܿݐ݅݋݊ ܶ݅݉݁