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Fault diagnosis with test functions – Teledyne GFC-7000T - Trace CO2 Analyzer - manual User Manual

Page 239

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Troubleshooting

Model GFC7000TA Carbon Dioxide Analyzer

Teledyne Analytical Instruments

221

Table 11-1: Warning Messages – Indicated Failures (cont.)

WARNING

MESSAGE

FAULT CONDITION

POSSIBLE CAUSES

SAMPLE TEMP

WARN

Sample temperature is < 10

o

C or >

100

o

C.

Ambient temperature outside of specified range
Failed bench heater
Failed bench temperature sensor
Relay controlling the bench heater
Failed relay board

I

2

C

bus

SOURCE

WARNING

Occurs when CO

2

Ref is <1250

mVDC or >4950 mVDC.

Either of these conditions will result
in an invalid M/R ratio.

GFC wheel stopped
Failed sync/demod board
If status LED’s on the sync/demod board ARE flashing the

cause is most likely a failed:

IR source
Relay board

I

2

C

bus

IR photo-detector

SYSTEM RESET

The computer has rebooted.

This message occurs at power on. If you have not cycled the
power on your instrument:

o

Failed +5 VDC power,

o

Fatal error caused software to restart

o

Loose connector/wiring

WHEEL TEMP

WARNING

The filter wheel temperature is
controlled at 68

 2

°

C

Blocked cooling vents below GFC Assembly. Make sure that

adequate clear space beneath the analyzer.

Analyzer’s top cover removed
Wheel heater
Wheel temperature sensor
Relay controlling the wheel heater
Entire relay board
I

2

C bus

10.1.2. Fault Diagnosis with TEST Functions

Besides being useful as predictive diagnostic tools, the test functions viewable from the front panel can
be used to isolate and identify many operational problems when combined with a thorough understanding
of the analyzer’s theory of operation (see Section 10).

The acceptable ranges for these test functions are listed in the “Nominal Range” column of the analyzer
Final Test and Validation Data Sheet

(p/n 04307) shipped with the instrument. Values outside these

acceptable ranges indicate a failure of one or more of the analyzer’s subsystems. Functions whose
values are still within the acceptable range but have significantly changed from the measurement
recorded on the factory data sheet may also indicate a failure. A worksheet has been provided in
Appendix C to assist in recording the value of these test functions.

Table 11-2 contains some of the more common causes for these values to be out of range.