Hypertherm HyIntensity Fiber Laser Rev.3 - Manual (Page 7)

HyIntensity Fiber Laser Instruction Manual – 807090 Revision 2 iii
table of contents
Noise levels .................................................................................................................................................................................................2-2
Placement of system components .........................................................................................................................................................2-2
Site preparation before startup ...............................................................................................................................................................2-3
Installation requirements ..........................................................................................................................................................................2-4
System components .......................................................................................................................................................................2-5
Cables and hoses ...........................................................................................................................................................................2-5
Power cables (customer-supplied) .............................................................................................................................................2-5
Supply gas hoses (customer supplied) ......................................................................................................................................2-5
Recommended grounding and shielding practices ...........................................................................................................................2-6
Introduction .................................................................................................................................................................................................2-6
Types of grounding ..........................................................................................................................................................................2-6
Steps to take ....................................................................................................................................................................................2-7
Placement of the fiber laser supply .....................................................................................................................................................2-11
Lifting the fiber laser supply .......................................................................................................................................................2-12
Fiber laser supply preparation ..............................................................................................................................................................2-13
General information ......................................................................................................................................................................2-13
Emergency stop (E-Stop) switch installation .........................................................................................................................2-14
Electrical diagram for external safety switches ......................................................................................................................2-15
Stack Light installation ................................................................................................................................................................2-16
Dehumidifier drain installation .................................................................................................................................................... 2-17
Mounting the laser head controller (LHC) ........................................................................................................................................2-19
Mounting the gas console.....................................................................................................................................................................2-20
Chiller considerations ............................................................................................................................................................................2-21
Mounting the laser head ........................................................................................................................................................................2-22
Install the laser head mounting bracket ...................................................................................................................................2-22
Laser head grounding .................................................................................................................................................................2-23
Laser head mounting dimensions .............................................................................................................................................2-23
Beam delivery optical cable connection ............................................................................................................................................2-25
General Precautions ....................................................................................................................................................................2-26
Unpacking Instructions ................................................................................................................................................................2-26
Beam delivery optical cable installation ..................................................................................................................................2-27
Collimator installation .............................................................................................................................................................................2-28
General precautions ....................................................................................................................................................................2-28
Collimator proximity sensor ........................................................................................................................................................2-33
Laser head connectors ..........................................................................................................................................................................2-35
Coolant hose connections ....................................................................................................................................................................2-36
Fiber laser supply to laser head ................................................................................................................................................ 2-37
Beam delivery optical cable and collimator coolant hoses .................................................................................................2-38
Fiber laser supply to chiller .........................................................................................................................................................2-40
Cable connections..................................................................................................................................................................................2-41
Hypernet cable: fiber laser supply to a Hypertherm CNC – 223171 ..............................................................................2-41
Hypernet cable: fiber laser supply to laser head controller – 223171 ............................................................................2-42
Gas console control cable – 223138 .....................................................................................................................................2-43
Laser head I/O cable – 223169 ............................................................................................................................................2-44
Gas hoses ................................................................................................................................................................................................2-45
Gas control console to laser head ...........................................................................................................................................2-45