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Troubleshooting the gas console, Troubleshooting the gas console -19 – Hypertherm HyIntensity Fiber Laser Rev.3 User Manual

Page 211

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Maintenance

HyIntensity Fiber Laser

Instruction Manual – 807090 Revision 3

4-19

Problem

Solution

No side jet pressure during piercing

1. Verify that the side jet regulator is not in the “OFF”

position (turned fully counter clockwise).

2. Verify that the “pierce time” is not set to 0 sec in the

cut chart.

CNC reports Cut Gas Lost Error

Verify that the cut/pierce pressure in the cut chart is

greater than 0.3 bar (4.5 psi/30 kPa).

Low cut gas pressure (especially for high-pressure

nitrogen cutting)

1. Verify that the focusing lens is installed in the head

and that the circular sealing ring is installed in the

lens holder.

2. Verify the flow rate capability of the gas supply system;

even though supply pressure is within specifications,

this can drop dramatically if maximum flow rate

capabilities are exceeded.

The screen on the laser head controller shows the correct

pressure but there is no gas flow at the nozzle for nitrogen

cutting.

Verify the compressed air supply as detailed above.

Gas pressure fluctuates periodically

This problem can occur with a small nozzle bore and gas

pressure set at a low level. Example: A 1 mm nozzle and

the cut pressure set at 0.5 bar (7.3 psi/50 kPa). Choose

higher cut gas pressure, or use a larger nozzle if these

factors do not affect cut quality/speed.

troubleshooting the gas console

The compressed air supply must remain within specifications for proper operation of the gas console. If the compressed

air supply is interrupted for any reason, it can result in several fault conditions with varying symptoms. If any gas supply

problem is encountered, the first troubleshooting step should always be to check the compressed air supply to the

gas console. For all the problems listed in the table below, it will be assumed that this and other obvious checks have

been performed.

Common troubleshooting steps:

1. Check compressed air supply pressure
2. Ensure that the air input filter/regulator is set to outlet pressure of 0.5 MPa (75 psi)
3. Check cut gas supply pressure
4. Inspect gas hoses for kinks or other restrictions.