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Troubleshooting, Troubleshooting -18 – Hypertherm HyIntensity Fiber Laser Rev.3 User Manual

Page 210

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Maintenance

4-18

HyIntensity Fiber Laser

Instruction Manual – 807090 Revision 3

Problem

Solution

The TIP TOUCH signal is constantly high

Look for an electrical short between the nozzle and earth

ground or the nozzle and the retaining nut.
1. Verify that the insulating washer is installed between

the nozzle adapter and the retaining nut.

2. Clean any debris from the nozzle and retaining nut area

with a rag and compressed air.

The TIP TOUCH signal does not turn ON when the nozzle

touches the workpiece or is touched by hand

Look for a bad connection between the nozzle, the nozzle

adapter, and the contact ring.
1. Remove nozzle and nozzle adapter and verify that the

tip touch signal is generated when the contact ring is

touched.

2. Clean and replace parts as necessary.
3. Contact technical service for assistance.

Nozzle height is not at the correct level while cutting

1. Verify that the nozzle adapter nut is securely tightened.
2. Verify that the insulating washer is installed and is not

damaged.

3. Use the diagnostic screen discussed in section 3 of

this manual to verify that the analog output voltage on

the laser head controller is approximately 1 VDC when

the nozzle-to-workpiece distance is 1 mm. Repeat

the calibration procedure in the Installation section if

necessary.

The distance signal does not change as the distance

between the nozzle and the workpiece changes

1. Verify proper connections of all wires and that the

correct supply voltages are present.

2. Inspect the nozzle, the insulating washer, and the

nozzle adapter, replace if necessary.

Poor cutting performance

1. Inspect and clean the lens. Replace if necessary.
2. Verify that the surface seals on the lens holder are

installed and not damaged. Replace if necessary.

3. Verify that the manual focus position ring is set for

the correct focal position. Verify the focal position by

repeating the focus finding procedure, if necessary.

4. Verify that the o-rings in the pressure seal bushing,

located between the nozzle adapter and the guard, are

not damaged.

5. Verify that the insulating washer is not damaged.

Replace as necessary.

6. Verify that the beam is centered in the nozzle orifice.

troubleshooting