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Dead band, Variable time base, Pid control – Watlow EZ-ZONE RMH User Manual

Page 109

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Watlow EZ-ZONE

®

RMH Module

106

Chapter 6 Features

Time

Temperature

PID Control

Set Point

Reduced Overshoot

Proportional Band

Proportional Band x 2

Heating Slows

Dead Band

In a PID application the dead bands above and below

the set point can save an application’s energy and

wear by maintaining process temperature within ac-

ceptable ranges.

Proportional action ceases when the process value

is within the dead band. Integral action continues to

bring the process temperature to the set point.

Using a positive dead band value keeps the two

systems from fighting each other.

Time

Temperature

Positive Dead Band

Set Point

Heat Output Active

Cool Output Active

When the dead band value is zero, the heat-

ing output activates when the temperature drops be-

low the set point, and the cooling output switches on

when the temperature exceeds the set point.

Time

Temperature

Zero Dead Band

Set Point

Heat Output Active

Cool Output Active

When the dead band value is a negative val-

ue, both heating and cooling outputs are active when

the temperature is near the set point.

Time

Temperature

Negative Dead Band

Set Point

Heat Output Active

Cool Output Active

Adjust the dead band with Dead Band [``db]

(Operations Page, Loop Menu).

Variable Time Base

Variable time base is the preferred method for con-

trolling a resistive load, providing a very short time

base for longer heater life. Unlike phase-angle firing,

variable-time-base switching does not limit the cur-

rent and voltage applied to the heater.

With variable time base outputs, the PID algo-

rithm calculates an output between 0 and 100%, the

output is distributed at a minimum of three ac line

cycles. For each grouping of ac line cycles, the con-

troller decides whether the power should be on or

off. There is no fixed cycle time since the decision is

made for each group of cycles. When used in conjunc-

tion with a zero cross (burst fire) device, such as a

solid-state power controller, switching is done only at

the zero cross of the ac line, which helps reduce elec-

trical noise (RFI).

Variable time base should be used with solid-state

power controllers, such as a solid-state relay (SSR)

or silicon controlled rectifier (SCR) power controller.

Do not use a variable time base output for control-

ling electromechanical relays, mercury displacement

relays, inductive loads or heaters with unusual resis-

tance characteristics.

The combination of variable time base output and

a solid-state relay can inexpensively approach the ef-

fect of analog, phase-angle fired control.

Select the AC Line Frequency [AC;LF] (Setup Page,

Global Menu), 50 or 60 Hz.

100 percent output

10 ON, 0 OFF