West Control Solutions Pro-EC44 User Manual

West Control Solutions Equipment

This manual is related to the following products:

ProEC44

Table of contents

Document Outline

Warranty and Returns Statement
1 Introduction
2 Installation
- Unpacking
- Installation
- Panel-Mounting
- Cleaning
3 Field Upgrade Options
- Plug-Modules and Upgradeable Functions
- Preparing to Install or Remove Plug-in Modules
- Removing/Replacing Option Modules
- Replacing the Instrument in its Housing
- Auto Detection of Plug-in Modules
- Data Recorder Board
- Profiler Enabling
  - Entering the Profiler Enable Code
4 Electrical Installation
- Avoiding EMC Problems
  - Cable Isolation & Protection
  - Noise Suppression at Source
- Sensor Placement (Thermocouple or RTD)
- Thermocouple Wire Identification
- Pre-wiring – Cautions, Warnings & Information
- Connections and Wiring
5 Powering Up
- Powering Up Procedure
- Front Panel Overview
- Display
- LED Functions
- Keypad Functions & Navigation
6 Messages & Error Indications
- Plug-in Module Problems
- Sensor Break Detection
- Un-Calibrated Input Detection
- PV Over-range or Under-range Indication
- Auxiliary Input Over-range or Under-range Indication
- Cascade-Open
- Profile Not Valid
- USB Data Transfer Failure message
- Getting Help
7 Application Setup
- Pre-commissioning Considerations
8 Operation and Configuration Menus
- Operation Mode
  - Navigating and Adjusting Values in Operator Mode
- Main Menu
  - Entry into the Main Menu
    - Navigating the Main Menu
  - Unlock Codes
- Setup Wizard
  - Manual entry to the Setup Wizard
    - Navigating in the Setup Wizard
- Supervisor Mode
  - Entry into Supervisor Mode
    - Navigating in Supervisor Mode
- Configuration Menu
  - Entry into the Configuration Menu
    - Navigating the Configuration Menu
- The USB Menu
  - Entry into the USB Menu
    - Navigating in the USB Menu
- Recorder Control Menu
  - Entry into the Recorder Control Menu
    - Navigating the Recorder Control Menu
- Profiler Setup Menu
  - Entry into the Profiler Setup Menu
    - Navigating the Profiler Setup Menu
- Profiler Control Menu
- Service & Product Information Mode
  - Entry into Service & Product Information Mode
    - Navigating Product Information Mode
- Automatic Tuning Menu
  - Entry into the Automatic Tuning Menu
    - Navigating the Automatic Tuning Menu
- Lost Lock Codes
  - Forcing Lock Code Configuration
9 Input Calibration & Multi-point Scaling
- User Calibration
- Base Calibration Adjustment
10 Digital Inputs
- Digital Signal Type
  - Inverting Digital Inputs
- Soft Digital Inputs
- Digital Input Functions
  - Single Functions
  - Profile Selection via digital inputs
11 Cascade Control
- Example Cascade Application
- Normal Cascade Operation
- Cascade-Open
- Manual Mode
- Cascade Tuning
  - To automatically pre-tune a cascade:
  - To manually tune a cascade:
12 Ratio Control
- Stoichiometric Combustion
13 Redundant Input
14 Valve Motor Drive / 3-Point Stepping Control
- Special Wiring Considerations for Valve Motor Control
- Position Feedback
  - Valve Limiting
15 Setpoint Sources
- Loop 1 Setpoint Sources
  - Loop 1 Profile Setpoint
- Loop 2 Setpoint Sources
  - Loop 2 Profile Setpoint
16 Profiler
- Introduction
- Profiler Enabling
- Profile Components
- Profile Running / Holding vs. Hold Segments
- The Auto-Hold Feature
  - Auto Hold Examples
    - Auto Hold on Dwells
    - Auto Hold on Ramps
- Profile Cycles & Repeat Sequences
- Power/Signal Lost Recovery Actions
- Profile End Actions
- Profile Abort Actions
17 USB Interface
- Using the USB Port
  - USB Memory Stick Folders & Files
18 Data Recorder
- Recordable Values
  - Recorder Control and Status
  - Uploading Data
- Additional Features & Benefits from the Recorder
19 Controller Tuning
- PID Sets & Gain Scheduling
- Automatic Tuning
- Manually Tuning
20 Serial Communications
- Supported Protocols
  - RS485 Configuration
    - RS485 Device Addressing
  - Ethernet Configuration
- Supported Modbus Functions
  - Function Descriptions
  - Exception Responses
- Modbus Parameters
  - Data Formats
- Parameter Register Address Listings
21 Glossary
- Active Setpoint
- Actual Setpoint
- Alarm Activation Inhibit
- Alarm Configuration
- Alarm Duration Inhibit
- Alarm Operation
- Alarm Types
- Alternate Setpoint
- Auto Pre-Tune
- Automatic Reset
- Auxiliary Input
- Auxiliary Input Lower Limit
- Auxiliary Input Offset
- Auxiliary Input Type
- Auxiliary Input Upper Limit
- Band Alarm Value
- Bar Graphs
- Bias
- Bumpless Transfer
- Calibration
- Cascade Control
- Clock Configuration
- Communications Write Enable
- Configuration Menu
- Contactor
- Continuous Control
- Control Configuration
- Control Deviation
- Control Action
- Control Enable/Disable
- Control Power Alarm
- Control Type
- Controller
- Controller Mode
- Correcting Variable
- CPU
- Custom Display Mode
- Cycle Time
- Data Recorder
- Deadband
- Derivative Action
- Deviation Alarm
- Digital Input
- Direct Acting Control
- Display Configuration
- Display Languages
- Display Resolution
- Effective Setpoint
- Engineering Units
- Ethernet
- Gain Scheduling
- Indicator
- Input Configuration
- Input Filter Time Constant
- Input Range
- Input Span
- Integral Action
- Invert Digital Input
- Latching Output
- LED
- Linear Input
- Linear Output
- Limit Controller
- Local Setpoints
- Lock Codes
- Logical Output Combinations
  - iii. Examples of Logical Outputs
- Loop Alarm
- LSD
- mADC
- Main Menu
- Main Setpoint
- Manual Loop Alarm Time
- Manual Mode
- Manual Reset
- Master & Slave Controllers
- Modbus RTU
- Modbus TCP
- Minimum Motor On Time
- Modulating Valve
- Motor Travel Time
- Multi-Point Scaling
- mVDC
- On-Off Control
- On-Off Differential
- On-Off Hysteresis
- Operation Mode
- Output Configuration
- Overlap/Deadband
- PC Software
- PD Control
- PI Control
- PID Control
- PID Gain Sets
- PLC
- Pre-Tune
- Power Output Limits
- Primary Proportional Band
- Process High Alarm
- Process Inputs
- Process Low Alarm n Value
- Process Variable (PV)
- Process Variable Offset
- Profile Control Menu
- Profile Events
- Profile Header
- Profile Segments
- Profile Setup Menu
- Profiler
- Profiler Mode
- Proportional Control
- Rate
- Rate of Change Alarm
- Ratio Control
- Recorder Configuration
- Recorder Option
- Recorder Menu
- Relay
- Remote Setpoint (RSP)
- Retransmit Output
- Retransmit Output Scale Maximum
- Retransmit Output Scale Minimum
- Reset To Defaults
- Reverse Acting Control
- RS485
- RTD
- Scaled Input Upper Limit
- Scaled Input Lower Limit
- Secondary Proportional Band
- Self-Tune
- Sensor Break Pre-Set Power
- Serial Communications Configuration
- Serial Communications Option
- Set Valve Closed Position
- Set Valve Opened Position
- Setpoint
- Setpoint Upper Limit
- Setpoint Lower Limit
- Setpoint Ramp Rate
- Setpoint Selection
- Setup Wizard
- Solid State Relay (SSR)
- Solenoid Valve
- Supervisor Mode
- Thermocouple
- Three Point Stepping Control
- Time Proportioning Control
- Trend Displays
- Tuning
- Tuning Menu
- Triac
- USB Menu
- Valve Motor Drive Control (VMD)
- Valve Position or Flow Indication
- Valve Open & Closed Limits
22 PC Software
- Using the PC Software
- Instrument Simulation
- Configuring the Connection
- Instrument Configuration
  - Main Parameter Adjustment
  - Extending Functionality via Software
- Profile Creation and Editing
- Data Recorder Trend Upload & Analysis
23 Specifications
- Reference Test Conditions
- Universal Process Inputs
- Auxiliary Input
  - Auxiliary Input A Types & Ranges
  - Auxiliary Input Performance
- Digital Inputs
  - Digital Input Functions
  - Digital Input Performance
- Output Specifications
- Communications
- Control Loop(s)
- Alarms
- Profiler Option
- Data Recorder Option
- Display
- Operating Conditions
- Conformance Norms
- Dimensions
24 Pro-EC44 Product Coding
25 Table of Contents