Konica Minolta Magicolor 5440 DL User Manual
Service manual
Table of contents
Document Outline
- magicolor 5430 DL/5450 DL/5450
- Contents
- I Outline
- II Maintenance
- 1. Periodic Check
- 2. Service tool
- 3. Firmware Upgrade
- 4. Other
- 4.1 Disassembly/Adjustment-Prohibited Items
- 4.2 Names of Feed Trays
- 4.3 Disassembly/Assembly list (Other parts)
- 4.4 Disassembly/Assembly Procedure
- 4.4.1 Front Door, Upper Front Cover, and Right Front Cover
- 4.4.2 Left Cover
- 4.4.3 Rear Cover
- 4.4.4 Exit Tray
- 4.4.5 Rear Right Cover
- 4.4.6 Tray 1
- 4.4.7 Manual Feed Tray (magicolor 5440 DL/5450 only)
- 4.4.8 Control Panel (PWB-OP)
- 4.4.9 Hard Disk Unit (HDD) (magicolor 5450 only)
- 4.4.10 Print Control Board (PWB-P) (magicolor 5430 DL/5440 DL)
- 4.4.11 Print Control Board (PWB-P) (magicolor 5450)
- 4.4.12 Backup Battery (magicolor 5450 only)
- 4.4.13 Mechanical Control Board (PWB-A)
- 4.4.14 Low Voltage Unit (LV)
- 4.4.15 High Voltage Unit /1 (HV1)
- 4.4.16 High Voltage Unit /2 (HV2)
- 4.4.17 Toner Level Sensor Board (PWB-D)
- 4.4.18 PH Unit
- 4.4.19 PWB Box/1
- 4.4.20 PWB Box/2
- 4.4.21 Developing Motor /Y, M, C (M1)
- 4.4.22 Color PC Drum Motor (M2)
- 4.4.23 Developing Motor /K (M5)
- 4.4.24 Toner Supply Motor /Y, M (M6)
- 4.4.25 Toner Supply Motor /C, K (M7)
- 4.4.26 Fusing Motor (M4)
- 4.4.27 Intermediate Transport Motor (M3)
- 4.4.28 Synchronizing Roller Clutch (CL2)
- 4.4.29 Pressure/Retraction Clutch /2nd Image Transfer (CL5)
- 4.4.30 Pressure/Retraction Clutch /1st Image Transfer (CL4)
- 4.4.31 Tray 1 Paper Feed Clutch (CL1)
- 4.4.32 Manual Feed Tray Paper Feed Clutch (CL3) (magicolor 5440 DL/5450 only)
- 4.4.33 Temperature/ Humidity Sensor (HS1)
- 4.4.34 AIDC Sensor/Rt, AIDC Sensor/Lt (AIDC R, AIDC L)
- 4.4.35 Camera Direct Photo Print Card (magicolor 5440 DL only)
- III Adjustment/Setting
- 1. How to Use the Adjustment Section
- 2. Adjustment Item List
- 3. Description of the Control Panel (magicolor 5430 DL /5440 DL)
- 4. Menu (magicolor 5430 DL /5440 DL)
- 5. Service Mode (magicolor 5430 DL/5440 DL)
- 6. Description of the Control Panel (magicolor 5450)
- 7. Menu (magicolor 5450)
- 7.1 List of Menu Functions
- 7.2 PROOF/PRINT MENU
- 7.3 PRINT MENU
- 7.4 PAPER MENU
- 7.5 QUALITY MENU
- 7.6 INTERFACE MENU
- 7.7 SYS DEFAULT MENU
- 7.7.1 LANGUAGE
- 7.7.2 EMULATION
- 7.7.3 DEFAULT PAPER
- 7.7.4 STARTUP OPTIONS /DO STARTUP PAGE
- 7.7.5 AUTO CONTINUE
- 7.7.6 HOLD JOB TIMEOUT
- 7.7.7 ENERGY SAVER
- 7.7.8 ENERGY SAVER TIME
- 7.7.9 MENU TIMEOUT
- 7.7.10 LCD BRIGHTNESS
- 7.7.11 SECURITY
- 7.7.12 CLOCK
- 7.7.13 HDD FORMAT
- 7.7.14 RESTORE DEFAULTS
- 7.7.15 ENABLE WARNING
- 7.7.16 TONER EMPTY
- 8. Service Menu (magicolor 5450)
- IV Troubleshooting
- 1. Jam Display
- 2. Malfunction code
- 2.1 Trouble Codes (magicolor 5430 DL/5440 DL)
- 2.2 Trouble Codes (magicolor 5450)
- 2.3 Resetting a Malfunction
- 2.4 Solutions
- 2.4.1 0010H: Color PC Drum Motor malfunction
- 2.4.2 001BH: Developing Motor/Y,M,C malfunction
- 2.4.3 0017H: Intermediate Transport Motor malfunction
- 2.4.4 0018H: Developing Motor/K malfunction
- 2.4.5 0046H: Fusing Cooling Fan Motor malfunction
- 2.4.6 004CH: Ozone Ventilation Fan Motor malfunction
- 2.4.7 004EH: LV Cooling Fan Motor malfunction
- 2.4.8 0060H: Fusing Motor malfunction
- 2.4.9 0094H: 2nd image transfer pressure/retraction failure
- 2.4.10 0096H: 1st image transfer pressure/retraction failure
- 2.4.11 0300H: Polygon Motor malfunction
- 2.4.12 0310H: Laser malfunction
- 2.4.13 0500H: Heating Roller warm-up failure
- 2.4.14 0501H: Fusing Pressure Roller warm-up failure
- 2.4.15 0510H: Abnormally low Heating Roller temperature
- 2.4.16 0511H: Abnormally low Fusing Pressure Roller temperature
- 2.4.17 0520H: Abnormally high Heating Roller temperature
- 2.4.18 0521H: Abnormally high Fusing Pressure Roller temperature
- 2.4.19 13D0H: Parameter Chip failure
- 2.4.20 13E2H: Flash ROM write error 13E3H: Flash ROM device fault
- 2.4.21 C002, C003: RAM error (Only for magicolor 5450)
- 2.4.22 C013: MAC address error (Only for magicolor 5450) C015: BOOT ROM error (Only for magicolor 5450) C022: NVRAM error (Only for magicolor 5450)
- 2.4.23 C025, C026, C027: Controller ROM error (Only for magicolor 5450)
- 2.4.24 C050: Hard disk access error (Only for magicolor 5450)
- 2.4.25 C051: Hard disk full error (Only for magicolor 5450)
- 2.4.26 C060: Firmware Update error (Only for magicolor 5450)
- 2.4.27 C061: Hold job error/No Duplex unit (Only for magicolor 5450) C062: Hold job error/No Tray 3 (Only for magicolor 5450) C063: Hold job error/No Tray 4 (Only for magicolor 5450) C064: Hold job error/No Memory (Only for magicolor 5450)
- 2.4.28 FFFF: Interface Communication error (Only for magicolor 5450)
- 3. Power Supply Troubles
- 4. Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL)
- 5. Image Quality Problems
- 5.1 Solutions
- 5.1.1 White lines in FD, white bands in FD, colored lines in FD, and colored bands in FD
- 5.1.2 White lines in CD, white bands in CD, colored lines in CD, and colored bands in CD
- 5.1.3 Uneven density in FD
- 5.1.4 Uneven density in CD
- 5.1.5 Low image density
- 5.1.6 Gradation reproduction failure
- 5.1.7 Foggy background
- 5.1.8 Poor color reproduction
- 5.1.9 Void areas, white spots
- 5.1.10 Colored spots
- 5.1.11 Blurred image
- 5.1.12 Blank copy, black copy
- 5.1.13 Incorrect color image registration
- 5.1.14 Poor fusing performance, offset
- 5.1.15 Brush effect, blurred image
- 5.1.16 Back marking
- 5.1.17 Uneven Pitch
- 5.1.18 No print cycles can be run as commanded via the network
- 5.1 Solutions
- V Appendix
- Lower Feeder Unit
- Duplex Option