IAI America ERC2 - Manual (Page 12)

Pre-2
Requirements for Industrial Robots under Ordinance on Industrial Safety and
Health
Work area Work condition
Cutoff of drive
source
Measure Article
Signs for starting operation Article 104 Outside
movement
range
During
automatic
operation
Not cut off Installation of railings, enclosures,
etc.
Article 150-4
Cut off
(including stopping
of operation)
Sign, etc., indicating that work is in
progress
Article 150-3
Preparation of work rules Article 150-3
Measures to enable immediate
stopping of operation
Article 150-3
Sign, etc., indicating that work is in
progress
Article 150-3
Provision of special education Article 36-31
During
teaching, etc.
Not cut off
Checkup, etc., before
commencement of work
Article 151
To be performed after stopping the
operation
Article 150-5
Cut off
Sign, etc., indicating that work is in
progress
Article 150-5
Preparation of work rules Article 150-5
Measures to enable immediate
stopping of operation
Article 150-5
Sign, etc., indicating that work is in
progress
Article 150-5
Inside
movement
range
During
inspection, etc. Not cut off (when
inspection, etc.,
must be performed
during operation)
Provision of special education
(excluding cleaning and lubrication)
Article 36-32
No.
Operation
Description
Description
2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
Ɣ When the work is carried out with 2 or more persons, make it clear who is
to be the leader and who to be the follower(s) and communicate well with
each other to ensure the safety of the workers.
Ɣ When in transportation, consider well about the positions to hold, weight
and weight balance and pay special attention to the carried object so it
would not get hit or dropped.
Ɣ Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts
attached or there are tapped holes to attach bolts. Follow the instructions
in the instruction manual for each model.
Ɣ Do not step or sit on the package.
Ɣ Do not put any heavy thing that can deform the package, on it.
Ɣ When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.
Ɣ When using a crane or equivalent equipments, make sure not to hang a
load that weighs more than the equipment’s capability limit.
Ɣ Use a hook that is suitable for the load. Consider the safety factor of the
hook in such factors as shear strength.
Ɣ Do not get on the load that is hung on a crane.
Ɣ Do not leave a load hung up with a crane.
Ɣ Do not stand under the load that is hung up with a crane.
3 Storage and
Preservation
Ɣ The storage and preservation environment conforms to the installation
environment. However, especially give consideration to the prevention of
condensation.
Ɣ Store the products with a consideration not to fall them over or drop due to
an act of God such as earthquake.
4 Installation
and Start
(1) Installation of Robot Main Body and Controller, etc.
Ɣ Make sure to securely hold and fix the product (including the work part). A
fall, drop or abnormal motion of the product may cause a damage or injury.
Also, be equipped for a fall-over or drop due to an act of God such as
earthquake.
Ɣ Do not get on or put anything on the product. Failure to do so may cause
an accidental fall, injury or damage to the product due to a drop of
anything, malfunction of the product, performance degradation, or
shortening of its life.
Ɣ When using the product in any of the places specified below, provide a
sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or
chemical droplets