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3 accessing the analyzer probe port – AERCO BMK 2000DF User Manual

Page 55

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Benchmark 1500DF - 2000DF Boilers

CHAPTER 4 – INITIAL START-UP

OMM-0098_0A

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 55 of 196

GF-144

Ph.: 800-526-0288

04/01/2014

Install the 16” W.C. manometer(s) as described in the following steps:

Installing Gas Supply Manometer

1. Turn off the main gas supply upstream of the unit.
2. Remove the top panel and front panel from the boiler to access the gas train

components.

3. To monitor the gas pressure on the downstream side of the SSOV during Combustion

Calibration (section 4.3), remove the 1/4” NPT plug from the leak detection ball valve on

the downstream side of the SSOV as shown in Figure 4-1.

4. Install a NPT-to-barbed fitting into the tapped plug port.
5. Attach one end of the plastic tubing to the barbed fitting and the other end to the 16” W.C.

manometer.

4.2.3 Accessing the Analyzer Probe Port

The unit contains a 1/4” NPT port on the side of the exhaust manifold as shown in Figure 4-2.

Prepare the port for the combustion analyzer probe as follows:

Accessing the Analyzer Probe Port

1. Refer to Figure 4-2 and remove the 1/4” NPT plug from the exhaust manifold.
2. If necessary, adjust the stop on the combustion analyzer probe so it will extend mid-way

into the flue gas flow. DO NOT install the probe at this time.

Figure 4-2: Analyzer Probe Port Location (Right Side Partial View)

PRIMARY HOT

WATER INLET

EXHAST MANIFOLD

AIR INLET

ANALYZER PORT

CONDENSATE DRAIN

DRAIN VALVE

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