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Optional remote on/off – Hypertherm HPR260 Manual Gas Preventive Maintenance Program Rev.5 User Manual

Page 238

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7-25

12

4

357

6

5

13

24

7

6

4

3

2

1

1

A

4

3

2

A

B

C

D

B

C

D

Interface

CNC

(Customer Supplied)

041909

CONTROL BOARD

S100

1 2

J303

3 4

3

2

1

4

J300A

J300B

Serial ID

Dipswitch

Jumper Block

Machine Motion

CNC Interface Cable

7

RED/BLK

RED

WHT

RED

Gas Console

078170

Gas Power Cable

Customer Supplied

Remote On/Off

J106

2

1

2

1

J107

Optional Remote On/Off

TB2

WHT

RED

RED/BLK

RED

6

2

1

1X1

1

3

2

4

6

5

8

7

HPR PAC

Dry Cutting System

D

19

Notes:

1) For single system installation set Serial ID (S100), Machine
Motion (J303), J106 & J107 as shown.

Relocate the white wire on TB2 from position #3 to position
#2. Connect customer supplied Remote On/Off cable in series
with the power supply and the gas console power switch.
Connect one terminal of the Remote On/Off cable to position
#2 on TB2 and the other terminal to position #3.

Refer to page 3 of the wiring diagram

Depress the Gas Console Power switch to the closed position (on position).

2) For a multi-system installation set up as described above, set jumpers as shown on the
multi-system interface page

3) The CNC will need a dedicated I/O for each system using the Remote On/Off feature
(contact should be rated for min. 24Vac, 0.5 Amp)

5

Dipswitch setting example:

Switch 1 is in the ON position.
Switches 2-8 are in the OFF position.

*

*

* If a Hypertherm Automation controler is being used, and there are intermittent communication failures

(PS Link Failure), try removing the jumpers on J106 and J107 on the control board, and the termination
jumper (J6 or J8) on the serial isolation board in the controler. Only remove the termination jumper on the
serial isolation board that is connected to the HPR power supply. See figure below for details.

J1

R
I
B
B
O
N

C
A
B
L
E

BMD

AMD

R

T

A

R

T

B

RS-422

RS-422

AHST

5V

BHST

6

J

5

J

J2

J3

J7

J8

RS-232

RS-232

J9

J10

Serial isolation board in a Hypertherm Automation controller