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The slack take-up function, 5 the slack take-up function – Rockwell Automation WebPak 3000  DC Drive Application Workbook Version 1.1 User Manual

Page 60

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10-4

WebPak 3000 DC Drive Application Workbook, Version 1.1

Note that

TENSION

VERNIER

(P.856) will be a proportional or incremental trim of line

speed dependent on the configuration of

OCL

PROP

TRIM

SELECT

(P.813). Refer to

section 3.3 and figure 3.1.

þ

To set the

PI

block

HI

and

LO

limits:

Set

TENSION

PI

LIMIT

(P.853). For example, if 10% tension vernier is to be used,

set the

PI

block

HI

and

LO

limits to 409 counts.

The output of the tension

PI

block provides a vernier signal that is used to trim

the speed loop reference when

OCL

TYPE

(P.818) is set to

CASCADE

and to trim

the speed loop

PI

limits when

OCL

TYPE

(P.818) is set to

PARALLEL

.

In cascade, 4095 counts equals top line speed. In parallel, 4095 counts
equals maximum current.

þ

If the outer control loop is configured as a current regulator
(P.817 =

CURRENT

):

Set

TEN

LEADLAG

SELECT

(P.837) to

BYPASS

.

10.5 The Slack Take-Up Function

The slack take-up function initiates a smooth removal of loose web, when drive
tension is on, by limiting the amount of motor torque applied until the slack is removed.

When slack take-up is released, the drive operates at the tension set by

TEN

RAMP

OUTPUT

(P.842). Refer to figure A.19 in Appendix A of the software manual (D2-3444).

þ

To use the slack take-up function:

Set

SLACK

TENSION

PI

LIM

(P.318).

Assert the slack take-up digital input (terminal 12 on the Regulator board).
(

SLACK

TAKE

UP

DIN

TP

(P.494) should be

ON

.) The drive uses the value of

SLACK

TENSION

PI

LIM

(P.318), which is a percentage of the running limit value

as set by

TENSION

PI

LIMIT

(P.853).

þ

To turn off the slack take-up function:

De-assert the slack take-up digital input (terminal 12 on the Regulator board).
(

SLACK

TAKE

UP

DIN

TP

(P.494) should be

OFF

.)

Range: 0 to 4095

COUNTS

P.853 =

COUNTS

Range:

LEAD

/

LAG

,

BYPASS

,

LAG

/

LEAD

P.837 =

Range: 0.0 to 100.0%

P.318 =

%