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Piping, 1 piping for system 1, Piping -1 – Yokogawa Integral Oxygen Analyzer ZR202 User Manual

Page 61: Piping for system 1 -1, Caution

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4-1

IM 11M12A01-02E

8th Edition : Jan.13,2012-00

4.

Piping

This chapter describes piping procedures based on three typical system configurations for EXAxt

ZR Separate type Zirconia Oxygen Analyzer.
• Ensure that each check valve, stop valve and joint used for piping do not allow leakage.

Especially, if there is any leakage of the calibration gas from pipes and joints, it may cause

clogging of the pipes or incorrect calibration.
• Be sure to conduct leakage test after piping.
• Basically, apply instrument air (dehumidified by cooling to the dew point -20 °C or lower, and

removing any dust, oil mist and the like) for the reference gas.
• When the instrument uses natural convection for reference gas, ambient air near the detector is

used for reference gas; therefore the accuracy of analysis will be affected by ambient humidity

changes or the like. If more accurate analysis is necessary, use instrument air (dehumidified to

the dew point -20 °C or lower, and removing any dust, oil mist and the like) for reference gas.

Stable analyzing can be conducted when using instrument air.

4.1

Piping for System 1

The piping in System 1 is illustrated in Figure 4.1.

~

~

ZO21S Standard gas unit

EXA ZR402G

ZR22G Separate type

Zirconia Oxygen Analyzer, Detector

ZR402G Converter

Stop valve

Calibration gas

F4-1E.ai

100 to

240 V AC

100/110/115/200/220/240 V AC

Contact input

Analog output, Contact output

Digital output (HART)

Signal

(6-core shield cable)

Heater (2-core)

Figure 4.1 Piping in System 1

CAUTION

• The stop valve should be connected directly to the detector. If any piping is present between

the detector and the stop valve, water may condense in the pipe, which may cause damage to

the sensor by rapid cooling when the calibration gas is introduced.

The stop valve should be closed except while the calibration gas is being introduced.
• If a high temperature detector is used (the sample gas temperature is 700 °C or higher), piping

for the reference gas is required. In other cases, piping is required if the air around the detector

is not clean.
• The reference gas should have an oxygen concentration identical to that of fresh air (21%).
• When a high temperature detector is used, the sample gas is vented into the surrounding air.

Therefore, the oxygen concentration required may not be obtained unless an exhaust pipe is

installed.

This manual is related to the following products: