7 insulation resistance test, Insulation resistance test -14, Installation – Yokogawa Integral Oxygen Analyzer ZR202 User Manual
Page 60

<3. Installation>
3-14
IM 11M12A01-02E
8th Edition : Jan.13,2012-00
3.7
Insulation Resistance Test
Even if the testing voltage is not so great that it causes dielectric breakdown, testing may cause
deterioration in insulation and a possible safety hazard. Therefore, conduct this test only when it
is necessary.
The applied voltage for this test shall be 500 V DC or less. The voltage shall be applied for as
short a time as practicable to confirm that insulation resistance is 20 MΩ or more.
Remove wiring from the converter and the detector.
1. Remove the jumper plate located between terminal G and the protective grounding terminal.
2. Connect crossover wiring between L and N.
3. Connect an insulation resistance tester (with its power OFF). Connect (+) terminal to the
crossover wiring, and (-) terminal to ground.
4. Turn the insulation resistance tester ON and measure the insulation resistance.
5. After testing, remove the tester and connect a 100 kΩ resistance between the crossover
wiring and ground, to discharge for over 1 min. During discharge, do not touch the terminal.
6. Testing between the heater terminal and ground, contact output terminal and ground,
analog output/input terminal and ground can be conducted in the same manner.
7. Although contact input terminals are isolated, insulation resistance test cannot be conducted
because the breakdown voltage of the surge-preventing arrester between the terminal and
ground is low.
8. After conducting all the tests, replace the jumper plate as it was.
1
FG
2
AO1
(+)
3
AO1
(-)
4
AO2
(+)
5
AO2
(-)
6
CJ
(+)
7
CJ
(-)
8
TC
(+)
9
TC
(-)
10
CELL
(+)
11
CELL
(-)
12
FG
13
DI-1
14
DI-2
15
DI-C
16
AI
(+)
17
AI
(-)
18
AC-
ZERO
19
AC-
SPAN
20
AC-
COM
21
FG
22
FG
CELL
(+)
CELL
(-)
TC
(+)
TC
(-)
CJ
(+)
CJ
(-)
23
DO-1
24
DO-1
25
DO-2
26
DO-2
27
DO-3
28
DO-3
29
DO-4
30
DO-4
31
HTR
32
HTR
33
L
34
N
35
G
36
HTR HTR
Contact
input 2
Contact
input 1
Solenoid valve
for automatic
calibration
Solenoid valve for
automatic calibration
Span gas
Zero gas
Automatic Calibration Unit
ZR402G Converter
ZR22G Detector
Insulation
resistance tester
Insulation
resistance tester
+
-
+
-
Insulation
resistance tester
Remove
jumper plate
Remove wiring to connect external circuits
and Connect crossover wiring
F3-17E.ai
+
-
crossover wiring
crossover wiring