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Example: convex sphere machined with end mill, Programming examples 8.13 – HEIDENHAIN TNC 320 (34055x-06) User Manual

Page 303

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Programming examples 8.13

8

TNC 320 | User's Manual HEIDENHAIN Conversational Programming | 5/2013

303

Example: Convex sphere machined with end mill

Program sequence

This program requires an end mill.

The contour of the sphere is approximated by many
short lines (in the Z/X plane, defined in Q14). The
smaller you define the angle increment, the smoother
the curve becomes.

You can determine the number of contour cuts
through the angle increment in the plane (defined in
Q18).

The tool moves upward in three-dimensional cuts.

The tool radius is compensated automatically.

0 BEGIN PGM SPHERE MM
1 FN 0: Q1 = +50

Center in X axis

2 FN 0: Q2 = +50

Center in Y axis

3 FN 0: Q4 = +90

Starting angle in space (Z/X plane)

4 FN 0: Q5 = +0

End angle in space (Z/X plane)

5 FN 0: Q14 = +5

Angle increment in space

6 FN 0: Q6 = +45

Sphere radius

7 FN 0: Q8 = +0

Starting angle of rotational position in the X/Y plane

8 FN 0: Q9 = +360

End angle of rotational position in the X/Y plane

9 FN 0: Q18 = +10

Angle increment in the X/Y plane for roughing

10 FN 0: Q10 = +5

Allowance in sphere radius for roughing

11 FN 0: Q11 = +2

Set-up clearance for pre-positioning in the spindle axis

12 FN 0: Q12 = +350

Feed rate for milling

13 BLK FORM 0.1 Z X+0 Y+0 Z-50

Definition of workpiece blank

14 BLK FORM 0.2 X+100 Y+100 Z+0
15 TOOL CALL 1 Z S4000

Tool call

16 L Z+250 R0 FMAX

Retract the tool

17 CALL LBL 10

Call machining operation

18 FN 0: Q10 = +0

Reset allowance

19 FN 0: Q18 = +5

Angle increment in the X/Y plane for finishing

20 CALL LBL 10

Call machining operation

21 L Z+100 R0 FMAX M2

Retract the tool, end program

22 LBL 10

Subprogram 10: Machining operation

23 FN 1: Q23 = +Q11 + +Q6

Calculate Z coordinate for pre-positioning

24 FN 0: Q24 = +Q4

Copy starting angle in space (Z/X plane)

25 FN 1: Q26 = +Q6 + +Q108

Compensate sphere radius for pre-positioning

26 FN 0: Q28 = +Q8

Copy rotational position in the plane

27 FN 1: Q16 = +Q6 + -Q10

Account for allowance in the sphere radius

28 CYCL DEF 7.0 DATUM SHIFT

Shift datum to center of sphere

29 CYCL DEF 7.1 X+Q1
30 CYCL DEF 7.2 Y+Q2
31 CYCL DEF 7.3 Z-Q16
32 CYCL DEF 10.0 ROTATION

Account for starting angle of rotational position in the plane