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1 recommended wash pressures and times, 2 prism wash systems – K-Patents PR-23 User Manual

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PR-23 instruction manual

4.2.1 Recommended wash pressures and times

The recommended wash pressures and times are given in the tables below.

Wash medium parameters for integral wash nozzles in PR-23-AP/GP

Minimum above

process pressure

Maximum above

process pressure

Wash

time

Recovery

Interval

Steam (SN)

2 bar (30 psi)

4 bar (60 psi)

3 s

20–30 s 20–30 min

Water (WN)

2 bar (30 psi)

4 bar (60 psi)

10 s

20–30 s 10–20 min

High pressure water (WP)

15 bar (220 psi)

40 bar (600 psi)

10 s

20–30 s 10–20 min

Wash medium parameters for flow cell wash nozzle AFC

Minimum above

process pressure

Maximum above

process pressure

Wash

time

Reco-

very

Interval

Steam (SN)

3 bar (45 psi)

6 bar (90 psi)

3–5 s

20–30 s 20–30 min

Water (WN)

3 bar (45 psi)

6 bar (90 psi)

10–15 s 20–30 s 10–20 min

High pressure water (WP)

25 bar (350 psi)

35 bar (500 psi)

10–15 s 20–30 s 10–20 min

Wash medium parameters for Safe-Drive Isolation valve nozzle SDI

CONC % value Minimum above

process pressure

Maximum above

process pressure

Wash

time

Reco-

very

Interval

Steam (SN)

10–30 %

2 bar (30 psi)

4 bar (60 psi)

2–3 s

20 s 120–360 min

30–60 %

3 bar (45 psi)

6 bar (90 psi)

3 s

20 s

20-60 min

60–90 %

4 bar (60 psi)

8 bar (120 psi)

3–5 s

20 s

15-25 min

High pressure water (WP)

25 bar (350 psi)

50 bar (725 psi) 10–15 s 20 s

5–20 min

Important: In steam wash, do not exceed the recommended wash times, because
some process media may burn to the prism surface if steamed for longer time. In case
of coating, shorten the wash interval.
See also Section 6.7.2 for the Automatic wash cut parameter.

Note: In water wash, water temperature should be above the process temperature.

Note: The check valve pressure drop is 0.7 bar (10 psi).

4.2.2 Prism wash systems

The prism wash system for steam is described by Figure 4.1 and for sanitary systems
Figure 4.2. The prism was system for high pressure water is described by Figure 4.4
and for sanitary systems Figure 4.5.

Warning!

In high pressure wash systems, pressure increase can occur in a closed

pipe section when the high pressure pump is operated. K-Patents recommends to
mount a pressure relief valve in the pipe section. Relief pressure should be according
to pipe pressure rating.