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Testing equipment, Procedure, Testing equipment procedure – Rockwell Automation 7000 PowerFlex Medium Voltage AC Drive (B Frame) - ForGe Control User Manual

Page 106

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106

Rockwell Automation Publication 7000-UM202B-EN-P - June 2014

Chapter 3

Component Definition and Maintenance

Testing Procedure for SCR
Self-Powered Gate Driver
Board

Testing Equipment

Ensure you have the following equipment available in order to perform testing
tasks.

Digital oscilloscope

Function generator w/duty cycle control

DC power supply (+15V @ 300 mA required)

Digital multimeter

Temperature sensor board (80190-639-02)

SPS test power harness (80018-695-51)

Procedure

1.

Connect a clamped ABB #5STP03D6500 SCR to the gate-cathode leads
of the SPGDB board (TB4-1/TB4-2).

2.

Attach a temperature sensor board to the TB2-1/TB2-2 terminals.

3.

Apply +15V test power to terminals TB3-1 and TB3-3 (TB3-1 is at +15V
while TB3-3 is the +15V return). Leave TB3-2 open.

4.

Measure TP4 to TP3, which should be +14.4V, +/-100mV.

5.

Measure TP5 to TP3, which should be +5.0V, +/- 250mV.

6.

Measure TB2-1 to TB2-2, which should be +14.4V, +/-100mV.

7.

Measure the voltage at U4-pin2 to COM, which should be +1.0V, +/-
100mV.

8.

Measure the voltage at U4-pin3 to COM, which should be 0V.

9.

Measure the voltage at U4-pin7 to COM, which should be +3.6V, +/-
100mV.

10.

Verify that the OT1 LED is off.

11.

Measure TP7 to TP3, which should be 0V.

12.

Measure TP9 to TP3, which should be +5.0V, +/- 250mV.

13.

Measure TP8 to TP3, which should be 0V.

14.

Measure TP1 to TP2, which should be 0V.

15.

Connect a jumper between TB3-1 and TB3-2 and verify that the voltage
at TP6 is +2.2V, +/-100mV.

16.

Apply a 60Hz, 33% duty cycle signal to the OP1 fiber optic input.

17.

Verify that the diagnostics transmitter LED, OT1, is on.

18.

Verify that the signals at TP9 and TP8 are as shown in

Figure 94 on

page 107

.

19.

Verify that the signal between TP1 and TP2 is as shown in

Figure 95 on

page 108

and

Figure 96 on page 108