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Rockwell Automation GV3000/SE AC Drive AutoMax Network Communication Board, M/N 2AX3000 User Manual

Page 37

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AutoMax Network Communication Option Board for the GV3000/SE AC Drive

Step 4.

Install the AutoMax Network Option Board in the Keypad Bracket

See figure 2.14 (50 to 100 HP drives) or 2.15 (100 to 150 HP drives) for part locations.

Step 4.1 Remove the AutoMax Network option board from its anti-static wrapper.

Step 4.2 Align the key on the connector of the AutoMax Network option board ribbon

cable with the key on the Regulator board connector. Press the ribbon
cable connector in until it locks into position.

Step 4.3 Align the AutoMax Network option board on the four mounting tabs on the

keypad bracket. Make sure that the ribbon cable is not pinched between the
keypad bracket and the AutoMax Network option board.

Step 4.4 Fasten the right side of the AutoMax Network option board to the keypad

bracket. Use the two metal M3 screws and lock washers for grounding.

Important: You must use the lock washers to properly ground the option board.

Improper grounding of the option board can result in erratic operation of
the drive.

Step 4.5 Fasten the left side of the AutoMax Network option board to the keypad

bracket using the two plastic rivets.

Step 5.

Reinstall the Keypad Bracket in the Drive

Step 5.1 Reconnect the keypad bracket to the hinged mounting panel using the four

screws and lock washers removed earlier.

Step 5.2 100 to 150 HP drives: Remove the tie that was fastened to the Power

Module Interface board earlier.

Step 5.3 100 to 150 HP drives: Align the Power Module Interface board on the eight

plastic standoffs on the back of the mounting panel. Carefully press it into
place. Make sure good contact has been made with the two grounding
standoffs.

Step 5.4 Route the Regulator board’s 60-conductor ribbon cable through the slot in

the hinged mounting panel to the connector on the Power Module Interface
board. Align the two connectors. Place your thumb beneath the Power
Module Interface board for support and carefully press the ribbon cable
connector in until it locks into position.

Step 5.5 Swing the hinged mounting panel back into position. Make sure no wires or

cables are pinched by the panel.

Step 5.6 Refasten the two screws at the top of the panel.

Step 5.7 Route the Network Drop Cable through the right-most opening at the

bottom of the drive, away from the AC lines.

Step 5.8 Connect the brown wire to terminal 1 of the 2-connector terminal strip.

Connect the white wire to terminal 2.

Step 5.9 Reconnect any wiring that was removed from the Regulator board.

Step 5.10 Replace mounting panel and fasten with two screws at the top of the hinged

panel (where the keypad bracket is mounted).

Step 5.11 NEMA 4X/12 drives only: Before installing the cover, check that the gaskets

on the cover are flat and within the gasket channels.

Step 5.12 Reinstall the cover with the six screws removed in step 1.3. Make sure no

wires or cables are pinched by the cover.

To maintain the integrity of NEMA 4X/12 drives, sequentially tighten the six
cover screws to ensure even compression of the gaskets. Do not exceed
2.2 Nm (20 in-lb) of torque on these screws.

This completes the hardware installation of the AutoMax Network option board. Do not
remove the lockout and tag until you have completed section 2.10, which provides
instruction on connecting to the AutoMax network.