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Caution – SkyTrak 6036 Service Manual User Manual

Page 314

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Section 10.

Electrical System

10-52

Model 6036/6036T S/N 9B0500 thru 14833

e.

Installation

1.

Prepare to install the roof washer reservoir
assembly (16, Fig. 10.40)

2.

Position reservoir assembly (16) in the forklift
and to the rear of the bracket (17).

3.

Install two bolts (15) through the holes in the
top of the reservoir and through the bracket
and front reservoir.

4.

Install a flat washer (18) and locknut (19) onto
each bolt and tighten. Install the third bolt
through the bottom hole and secure in place.

5.

Connect the hose (1).

6.

Connect the wires to the motor.

7.

Connect negative (–) cable to the batteries.

Caution

5.

Remove the upper nylon washer (4) from the
topside of the glass.

6.

Pull the wiper cover assembly (12) with motor
(13) from the upper glass. It may be neces-
sary to remove the fan bracket to remove the
wiper motor.

7.

Remove the nylon spacer (11) from the shaft.

8.

Open the wiper cover assembly and tag and
remove the wires from the motor.

c.

Installation

1.

Place the motor (13, Fig. 10.40) inside the
wiper cover assembly (12).

2.

Connect wiring to wiper motor.

3.

Place the two halves of the wiper cover (12)
together and reassemble the nylon spacer
(11) to the motor shaft.

4.

Assemble the motor to the upper glass and
secure in place with the #10 screw (14) and
nylon washer (4) inserted from the inside of
the cab up through the grommet (6).

5.

Assemble the other nylon washer (4) and the
acorn nut (8). Tighten securely.

6.

Reassemble the wiper arm assembly (10) to
the motor shaft.

7.

Reassemble the fan mount if it was removed
to the cab.

8.

Connect the negative (–) cable (2, Fig. 10.16)
to the batteries.

a.

Initial Testing

1.

If the motor fails to operate, prepare to test the
motor by disconnecting the negative (–) cable
from the batteries.

2.

Disconnect the wiring to the motor and test the
motor using an independent 12 Vdc power
source which supplies at least 6 A.

3.

Reconnect the negative (–) cable to the
batteries.

3.

If the motor fails to operate, remove and
replace the motor as follows.

b. Removal

1.

Disconnect negative (–) cable (2, Fig. 10.16)
from the batteries.

2.

Remove the wiper arm (10, Fig. 10.40) from
the motor shaft.

3.

Remove the acorn nut (8).

4.

From inside the cab remove the #10 screw
(14) and nylon washer (4).

10.10.6 Roof Wiper Motor (Enclosed

Cab Only) - Later Models

The roof wiper motor is located above the fan in
the front right corner of the cab (Fig. 10.40)

Keep hands away from linkage when motor is
operating to avoid serious personal injury.