SkyTrak 6036 Service Manual - Manual (Page 31)

Section 3 Boom
Model 6036/6036T S/N 9B0500 thru 14833 3-13
A
B
A
A
D
OA0182
C A A B (FIG. 3.13)
3.1.10 Long Term Storage Preparation
Remove rust and corrosion from sliding surfaces
and coat with grease.
Fig. 3.18 Forklift Lubrication Points
3.1.11 Boom Lubrication Points
Lubricate the following grease fittings using Multi-
Purpose Grease (MPG) every 50 hours. Refer to
Fig. 3.18.
A. Hydraulic cylinder pins (8 points)
B. Boom chain sheaves (2 points)
C. Boom pivot pins (2 points)
D. Carriage pivot pin (2 points)
Lubricate the boom extend and retract chains
using Aerosol .0002 Waxy Film Rust Inhibitor,
TRAK part number 8526405 every 250 hours.
1. Prepare to grease the chains by removing the
rear cover from the outer boom.
2. Apply MPG to retract chain using a brush or
grease gun.
3. Extend and retract the boom several times to
permit grease to penetrate the entire chain.
4. With the boom extended fully, apply MPG to
the extend chain using a brush or grease gun.
5. Replace the rear outer boom cover.
6. Pull the hoses 1" further into the hose clamps
so the hose achieves more than 180° of
contact with the pulley and at the same time
tighten the clamp capscrews.
7. If the vehicle has auxilliary hydraulics, replace
the upper hoses and clamps onto the lower
hose clamps. Do not fully tighten the cap-
screws. Repeat steps 4 through 6 for the
upper hoses and clamps.
8. Replace the rear boom cover.
180
°
180
°
MA6050
Hose must have a
minimum of 180° of
contact with pulley
Upper set of hose
clamps and capscrews
Pull hoses, through hose
clamps, 1" further to
tension hoses
When vehicle has auxilliary hydraulics option, remove
upper clamps in stack and tension lower hoses first and
then tension top hoses
Inner boom hose
clamps and capscrews
Lower set of hose clamps
and stacking capscrews
Pull hoses, through hose
clamps, 1" further to
tension hoses
Hose must have a minimum of
180° of contact with pulley
Fig. 3.17a Cylinder Hose Tensioning
MA6040
Fig. 3.17b Cylinder Hose Tensioning