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Warning – SkyTrak 6036 Service Manual User Manual

Page 217

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Section 9

Hydraulic System

Model 6036/6036T S/N 9B0500 thru 14833

9-67

Fig. 9.36 Swing Carriage Cylinder Exploded View

MA6120

5

6

7

8

4

3

2

1

13

14

15

16

12

11

10

9

1.

Cylinder Tube

2.

Wear Ring

3.

Piston Seal

4.

Piston

5.

O-Ring

6.

Back-Up Ring

7.

Gland

8.

Rod Seal

9.

Wiper

10. Rod
11. Counterbalance Valve (3000 psi)
12. Direct Acting Relief Valve (2000 psi)
13. Orifice (.038 Dia.)
KITS
14. Seal Kit, Swing Carriage Cylinder (Includes Items 2, 3, 5, 6, 8 and 9)
15. Seal Kit, for Item 11 (Consists of: 3 O-Rings and 3 Back-Up Rings)
16. Seal Kit, for Item 12 (Consists of: 2 O-Rings, 1 Back-Up Ring and 1 Glyd Ring)

Before starting the engine be sure all hydraulic
connections are tight and all tools are removed
from the forklift.

Warning

4.

Remove all plugs and caps from the hydraulic
lines and securely tighten the lines to the
cylinder.

5.

Start the forklift engine.

6.

Swing the carriage five times through its full
range or until the operation of the swing
carriage is normal (no jerks or spongy feel).

7.

Shut down the engine. Check the hydraulic oil
level and fill as described in the Owners/
Operators Manual.

f.

Installation

1.

Install the swing carriage cylinders (1, Fig.
9.35) on the pivot mount (5). Secure the rod
ends to pivot mount using the shims (9),
bearings (8). Insert the pin (4) and secure
with the bolt and nut.

2.

Secure the tube end to the mount plates (11)
using the shims (10), pins (7) and secure with
snap rings (6).

3.

Lubricate the pivot pins with multi-purpose
lithium-based grease.