SkyTrak 6036 Service Manual - Manual (Page 145)

Section 8B Cummins Engine
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7. Remove the two guide studs and install the
remaining two capscrews securing the con-
verter housing to the flywheel housing.
Torque all eleven housing capscrews to 25 to
30 lb-ft (34 to 41 Nm).
8. Using the access hole on the flywheel hous-
ing, remove the drive plate locating stud and
install a capscrew in its place. Snug the
capscrew, but do not tighten it.
9. Rotate the engine flywheel and individually
install the remaining seven flywheel-to-drive-
plate capscrews through the access hole.
Snug the screws, but do not tighten them.
10. After all eight capscrews have been installed,
rotate the engine flywheel again and individu-
ally torque all eight to 25 to 30 lb-ft
(34 to 41 Nm).
11. Install the engine and transmission on the
forklift frame as follows:
(a) Attach a suitable engine hoist to the lifting
lugs on the top of the engine.
(b) Push the engine and transmission in
through the rear of the forklift and rest it on
the frame aligning the engine mount hole.
(c) Secure both transmission mounts to the
transmission and frame with capscrews
and locknuts.
• (S/N 9H0793 and before) Torque the 1/2 inch
capscrew attaching the mount to the frame to
68 to 72 lb-ft (92 to 98 Nm).
• (S/N 9H0794 and after) Torque the 5/8 inch
capscrews attaching the mount to the frame to
225 to 275 lb-ft (305 to 373 Nm).
• Torque the 3/4 inch capscrews attaching the
mount to the transmission to 225 to 275 lb-ft
(305 to 373 Nm).
Fig. 8B.46 Engine Harness Connections
NEUTRAL START SWITCH
(TRANSMISSION MOUNTED)
ENGINE
HARNESS
STARTER
RELAY
REAR CAB MTG
BRACKET
STARTER
FRAME
STARTER
GROUND
CABLE
ALTERNATOR
BACKUP
ALARM
FUEL RUN SOLENOID
LOW OIL
PRESSURE
SENDER
TRANSMISSION
TEMP. SWITCH
TO BATTERIES
MA6010
WATER TEMP.
SENDER