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SkyTrak 6036 Service Manual User Manual

Page 11

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Section 2

General Instructions

2-1

6036/6036T S/N 9B0500 thru 14833

TABLE OF CONTENTS

Par.

Title

Page

2.1

INTRODUCTION ................................. 2-2

2.2

CLEANING .......................................... 2-2

2.3

REPLACEMENT ................................. 2-2

2.4

HOSES AND TUBES .......................... 2-2

2.4.1

Inspection .................................................... 2-2

2.4.2

Installation ................................................... 2-2

2.5

BEARINGS .......................................... 2-3

2.5.1

Removal ...................................................... 2-3

2.5.2

Cleaning ...................................................... 2-3

2.5.3

Installation ................................................... 2-3

2.6

PRESSURE TESTING
AND ADJUSTMENT ............................ 2-3

2.7

TORQUES ........................................... 2-3

2.7.1

Fasteners ..................................................... 2-3

2.7.2

Bolts and Nuts ............................................. 2-3

2.7.3

Flared Fittings (37°, steel) ........................... 2-3

2.7.4

Straight Thread O-ring Fitting

(non-adjustable) ................................... 2-4

2.7.5

Straight Thread O-ring Fitting

(adjustable) ........................................... 2-4

2.8

PAINTING ........................................... 2-4

2.8.1

Orange Paint ............................................... 2-4

2.8.2

Black Paint ................................................... 2-4

2.8.3

White Paint .................................................. 2-4

Par.

Title

Page

SECTION 2

GENERAL INSTRUCTIONS

2.9

AFTER SERVICE
STARTUP AND CHECKS ................... 2-5

2.9.1

Starting After Servicing ................................ 2-5

2.9.2

After Electronic Component

Servicing ............................................... 2-5

2.9.3

After Hydraulic Component

Servicing ............................................... 2-5

2.9.4

After Brake System Servicing ...................... 2-5

2.9.5

After Fuel System Servicing ........................ 2-5

2.9.6

After Replacing Transmission ...................... 2-5

2.9.7

After Tire Servicing ...................................... 2-5

2.9.8

After Engine Servicing ................................. 2-5

2.9.9

After Boom Servicing ................................... 2-5

2.9.10

After Axle Servicing ..................................... 2-6

2.10

FLUID LEVELS AND
LUBRICATION .....................................

2-6

2.10.1

Wheel Ends & Oil Recommendations ......... 2-6

2.10.2

Hydraulic Reservoir ..................................... 2-7

2.10.3

Engine Oil .................................................... 2-7

2.10.4

Cooling System ........................................... 2-7

2.10.5

Splines ......................................................... 2-7

2.10.6

Drop Box ...................................................... 2-7

2.10.7

Grease Fittings ............................................ 2-7