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SkyTrak 6036 Service Manual User Manual

Page 283

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Section 10.

Electrical System

10-21

Model 6036/6036T S/N 9B0500 thru 14833

Fig. 10.14 Alternator Removal - Cummins Engines

1.

Alternator Assembly

2.

Tensioner Bracket

3.

Alternator Belt

4.

Lower Mounting Capscrew

1

MA6190

MA1881

1

2

3

4

5

6

7

5.

Lower Mounting Tab

6.

Upper Mounting "Longer" Capscrew

7.

Upper Mounts

b. Alternator Installation - Perkins

1.

If necessary, install pulley (21, Fig. 10.13), belt
(20), washer (19), and hex nut (18).

2.

If necessary, install stud (17), bracket (16),
washers (15) and washers (14).

3.

Position alternator (22) on the engine and
install sleeve (12), sleeve (11), screw (10),
washer (9), self-locking nut (8).

4.

Install spacer (7), lever (6), lock washer (5),
and screw (4).

5.

Install washer (3), lock washer (2) and screw
(1).

6.

Connect negative (–) cable (2, Fig. 10.16) to
batteries.

Alternator Installation - Cummins

1.

Position the alternator between the upper
mounts (7, Fig. 10.14). Line up the holes and
insert the upper mounting "longer" capscrew
through the backside mount, alternator and
thread into the front mount. Do Not tighten at
this time.

2.

Line up the lower hole in the alternator with the
lower mounting tab (5) and insert the lower
mounting capscrew (4).

3.

Now tighten the lower and upper mounting
capscrews securely.

4.

Reattach all the wires to the proper terminals
on the backside of the alternator.

5.

Use the 1/2" square drive to lift the tensioner
bracket (2) and reassemble the alternator belt
onto the pulleys. Be sure the tensioner is
pivoting freely to provide the proper tension on
the belt.

6.

Connect the negative (–) battery cable
(2, Fig. 10.16) to the batteries.