SkyTrak 6036 Service Manual - Manual (Page 143)

Section 8B Cummins Engine
Model 6036/6036T S/N 9B0500 thru 14833 8B-23
(c) Remove the parts attaching the exhaust
pipe to the exhaust manifold or turbo-
charger, as applicable.
8. Drain the radiator as follows:
(a) Remove the radiator cap.
(b) Place a container under the radiator
petcock at the bottom left corner or the
bottom center of the radiator.
(c) Open the petcock and allow the coolant to
drain from the radiator.
9. Disconnect radiator overflow bottle and
radiator hose connections at engine.
10. Remove the radiator, hoses, and shroud.
11. Disconnect the wiring to the backup alarm,
Fig. 8B.46.
12. Remove the rear support (which is above the
engine between the side frame members)
along with the backup alarm.
13. Disconnect the engine wire harness at the
following components, Fig. 8B.46:
• Starter
• Starter Ground Cable
• Starter Relay
• Neutral Start Switch (on transmission)
• Transmission Temperature Switch
• Low Oil Pressure Sender
• Water Temperature Sender
• Fuel Run Solenoid
• Alternator
Pull harness off of engine and forward on
forklift so it is out of the way.
14. Detach and plug fuel lines as required at fuel
pre-filter and fuel filter.
15. Detach throttle cable from engine as follows:
(a) Remove cable clamp securing throttle
cable to throttle cable bracket.
(b) Disconnect the throttle cable from the fuel
injection pump.
16. Remove the transmission control cables from
the connector kit on the transmission as
follows:
(a) Remove the cable clamps securing the
control cable to the connector kit, Fig. 4.4.
(b) Disconnect the control cables from the
swivel linkage.
8B.13 HOW TO REMOVE
ENGINE FROM FORKLIFT
1. Remove the transmission cover and open both
engine access doors.
2. Lower the boom to the ground.
3. Remove the counterweight from the rear of the
frame.
4. Remove the radiator cover.
5. Remove oil cooler from the rear support and
detach the lines. Catch any excess oil that
drains from cooler and lines. Cap the lines.
6A. Detach and remove the air cleaner system
from a naturally aspirated engine as follows:
(a) Loosen clamp that secures the elbow to
the engine inlet manifold.
(b) Loosen clamp that secures the elbow to
the air cleaner assembly.
(c) Remove the nuts, lockwashers, washers
and capscrews that secure the air cleaner
mounting band to the forklift frame.
6B. Detach and remove the air cleaner system
from a turbocharged engine as follows:
(a) Loosen clamp that secures hose to hose
reducer at the air inlet to the turbocharger.
(b) Loosen clamp that secures hose to hump
hose at the air cleaner assembly.
(c) Remove the nuts, lockwashers, washers
and capscrews that secure the air cleaner
mounting band to the forklift frame.
7. Detach the exhaust system from the engine at
exhaust manifold as follows:
(a) Remove the parts attaching tail pipe to
engine and muffler, Fig. 8B.43 and 8B.44.
(b) Loosen and remove the T-Bolt that
secures the muffler to the engine.
Warning
To avoid severe burns, DO NOT attempt this
procedure when the engine, cooling, and
hydraulic systems are hot. Wait until they have
cooled before proceeding.