SkyTrak 6036 Service Manual - Manual (Page 305)

Section 10. Electrical System
10-43 Model 6036/6036T S/N 9B0500 thru 14833
GREEN
RED
BLACK
GRAY
GRAY/BLACK
BLUE
YELLOW
69431
5
2
5
3
Fig. 10.32 Directional Signal Switch Lever and
Emergency Flasher Control Tab
Push the lever of the directional signal switch to
the left and down to signal a left turn; to the right
and up for a right turn. A green pilot light will flash
to indicate proper functioning. If pilot light doesn’t
flash, check for defective lamp or pilot bulb before
checking flasher.
The signals are not self-cancelling; the lever must
be moved to the center OFF position after the
indicated turn is negotiated.
Loose or corroded connections may cause a
discharged battery, difficult starting, dim lights, and
possible damage to the alternator and charging
circuit.
10.9.1 Directional and Emergency
Flasher Switch
The directional signal lever and the hazard (emer-
gency flasher) slide controls, Fig. 10.32, are
located directly below the steering wheel.
The ignition switch must be in the RUN position for
directional signal lights to be operated with the
directional signal switch lever.
With the directional signal switch in the neutral
position, stepping on the brake pedal will illumi-
nate the rear stop lights on both sides. If direc-
tional signals are operating on either side, step-
ping on the brake pedal will turn on the stop light
only on the side which is not flashing.
Fig. 10.31 Schematic of Directional Signal and Emergency Flasher Switch
DIRECTIONAL SIGNAL LEVER
EMERGENCY
FLASHER TAB
MA1341
OA0622
EARLY VERSION LATER VERSION
MA6220
5. Install nut and wire on the right (IGN) terminal
post.
IMPORTANT: Do not touch this wire to the left
(SEND) terminal post on the gauge or the sender
capsule will be damaged.
6. Refer to paragraph 10.8.2 for the installation of
the gauge cluster.
Installation of the Sender
1. Install a new gasket in the tank opening.
2. Carefully tilt and lower the sender assembly
into the fuel tank.
3. Loosely install the screw which secures the
ground wire to the sender and fuel tank.
4. Install the other four screws and alternately
torque the five screws which secure the
sender to the fuel tank from 10 to 14 lb-inch
(1,13 to 1,58 Nm). Use No. 10-24 screws.
5. Install the wire and nut on the center terminal
of the sender.
6. Connect negative (–) cable to the batteries.
10.9 OPTIONAL
LIGHTING SYSTEM
The optional lighting, Fig. 10.30/10.30A provides:
• headlights, directional signal and hazard
warning lights at the front of the forklift;
• directional signal, hazard warning, stop and
tail lights and rear work lights at the rear of
the forklift;
• boom work light (later version only) and,
• an illuminated fuel level gauge.
The stop lights glow when the brake pedal is
pressed. The stoplights are combined with the
directional signal lights, emergency flasher lights
and tail lights.
Occasionally check to be sure:
• all wiring connections are tight and clean;
• that each lighting unit is tightly mounted to
provide a good ground, and
• that the headlights are properly adjusted.
GREEN
RED
BLACK
GRAY
GRAY/BLACK
BLUE
YELLOW
69431
WHITE
2
BLUE
YELLOW
FLASHER
HARNESS