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AERCO SmartPlate User Manual

Page 48

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SmartPlate Installation, Operation & Maintenance Manual

CHAPTER 7 – TROUBLESHOOTING

Page 48 of 138

AERCO International, Inc.

 100 Oritani Dr.  Blauvelt, NY 10913

OMM-0069_0E

PRI: 11/26/2013

Phone: 800-526-0288

SP-100

5. Refer to the applicable procedures in Chapter 8 – CORRECTIVE MAINTENANCE if

component removal and/or replacement is required.

Table 7-1. Troubleshooting – Control Valve MXG-461 and Piping Assembly

No.

Fault Indication

Probable Cause

Corrective Action

T1

System not operating.
Control Valve is closed
and outlet water temp. is
far below setpoint.

1. No power supplied to

Control Valve




2. Control signal not

being supplied from
Temp. Controller.

1. Remove Valve Electronics Module cover

(Figure 4-1) and verify that 24 VAC power
is present at pin 1 of terminal strip.
Restore power if necessary. Proceed to
Table 7-2 and check Over-Temp Switch
and 24 VAC Transformer circuit breaker to
ensure they have not tripped.

2. Verify presence of a 0 to 10 VDC control

signal at pin 5 of terminal strip. If control
signal is not present, troubleshoot
ECS/SP per Table 7-2.

T2

System over-heats by
more than 10°F above the
desired setpoint.
Outlet temp is below
Over-Temp limit setting

1. Control Valve is in

the MANUAL mode.

2. Control Valve not

fully closed.


3. Temp. Controller not

set properly or
defective.

4. Control Valve not

calibrated correctly

5. Heat Exchanger

scaled on DHW side.

1. Ensure Control Valve is set to the AUTO

mode.

2. Check the 0 – 10 VDC control signal

being supplied to Actuator. If signal is
greater than 0 VDC when heater outlet
temperature is 10°F (or more) above the
desired setpoint, proceed to next item in
list.

3. Refer to Chapter 4 – ADJUSTMENTS

and check current setting of Temp.
Controller. Readjust if necessary. If
adjustment does not clear fault, proceed
to Table 7-2 and continue.

4. Refer to Chapter 4, para. 4.2 and auto-

calibrate the valve by pressing the button
(Figure 4-2). If Valve stem does not fully
stroke up and down, contact AERCO for
assistance.

5. Clean and de-scale Heat Exchanger.