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Chapter 6. scheduled maintenance – AERCO SmartPlate User Manual

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SmartPlate Installation, Operation & Maintenance Manual

CHAPTER 6 – SCHEDULED MAINTENANCE

OMM-0069_0E

AERCO International, Inc.

 100 Oritani Dr.  Blauvelt, NY 10913

Page 39 of 138

SP-100

Phone: 800-526-0288

PRI: 11/26/2013

CHAPTER 6. SCHEDULED MAINTENANCE

6.1 INTRODUCTION

The SmartPlate Water Heater requires regular routine maintenance to keep the unit operating at
optimum efficiency. AERCO recommends that the tasks listed in Table 6-1. (Scheduled
Maintenance Action) be performed at the periodic intervals specified. Table 6-1 consists of three
columns arranged as follows:

 Interval Column. The Interval column contains alphabetical symbols which list all of the

recommended scheduled maintenance tasks contained in this Chapter. The following
interval symbols shall be used in the order of increasing intervals: W (Weekly), Q
(Quarterly), S (Semi-Annually), A (annually) and P (periodic).

 Maintenance Action Column. This column lists the required maintenance action which

corresponds to the interval symbol in the previous column.

 Reference Column. This column lists the paragraph number containing the required

procedure.

Table 6-1. Scheduled Maintenance Actions

Interval Maintenance

Task Reference

W

Check Boiler Water Differential Pressure Gauge.

6.2

W

Double-Wall Only: Check plate packs for
leakage

6.3

Q

Every 3 months, check the operation of the
Over-Temp Switch in the ECS/SP Control Box

6.4

Q, S

After the first 3 months, check the operation of
the Control Valve in the Boiler Water piping.
Then, check operation every 6 months.

6.6

S

Every 6 months, check the Strainers on both the
Boiler Water and Domestic Water Piping.

6.5

A

Once each year, check the Temperature
Sensors

6.7

A

Once each year, check the operation of the
Recirculation Pump

6.8

P

Periodic cleaning of the heat exchanger may be
necessary, depending on conditions and
settings.

6.9

6.2 BOILER WATER DIFFERENTIAL PRESSURE GAUGE CHECK

Once each week check the Differential Pressure Gauge on the Boiler Water Inlet of the
SmartPlate Heater as follows:

1. Refer to Figure 6-1 and locate the Differential Pressure Gauge.